🏷️ Basic Information

Make:

Mitsubishi

Model:

FG35A Forklift Truck

Product Type:

Workshop Service Repair Manual

👋 Introduction

Market Segment:

Industrial forklift trucks, designed for material handling in warehouses, manufacturing plants, and logistics operations. The FG35A is typically positioned as a reliable, mid-capacity internal combustion (IC) forklift.

Competitors:

Competes with models from manufacturers such as Toyota, Komatsu, Hyster, Yale, and Crown in the 3.5-ton lift capacity class.

Operational Advantages:

Known for its robust construction, reliable performance, and ergonomic operator controls, making it suitable for demanding work environments. The manual's value lies in enabling efficient maintenance and maximizing uptime.

📋 Manual Details

Systems Covered:

Engine, Drivetrain, Hydraulics, Electrical System, Chassis, Operator Compartment, Mast Assembly, Steering, Brakes, Cooling System, Fuel System, Lubrication System, Troubleshooting, Maintenance Procedures, Technical Specifications, Wiring Diagrams, Component Identification.

Page Count:

Detailed page count not specified in provided information, but typically comprehensive service manuals for industrial equipment are extensive, likely several hundred pages.

Manual Type:

Workshop Service Repair Manual

Language:

English (Standard for service manuals of this nature, unless otherwise specified).

Format:

Digital (likely PDF) or Printed (provided as 'Product Information', suggesting a tangible product).

📖 Manual Coverage

Engine:

Covers engine disassembly, assembly, diagnostics, repair, and overhaul. Specific engine models associated with the FG35A would be detailed.

Drivetrain:

Includes repair and maintenance for the transmission (likely hydrostatic or torque converter), drive axle, differential, and drive shafts.

Hydraulics:

Details on the hydraulic pump, control valve, cylinders, hoses, and related components for lift, tilt, and steering functions. Includes troubleshooting and repair of hydraulic circuits.

Electrical System:

Comprehensive coverage of the starting and charging system, lighting, instrumentation, safety interlocks, and electrical schematics/wiring diagrams.

Chassis And Frame:

Information on frame inspection, repair, and maintenance, as well as the steering system, braking system, and suspension components.

Mast Assembly:

Detailed procedures for mast inspection, lubrication, roller adjustment, hydraulic cylinder repair, and chain maintenance for lifting operations.

Maintenance:

Scheduled maintenance tasks, lubrication points, fluid change intervals, filter replacement, and general upkeep procedures.

Troubleshooting:

Diagnostic flowcharts and symptom-based troubleshooting guides for common operational issues, electrical faults, and hydraulic malfunctions.

Repair And Rebuild:

Step-by-step instructions for the disassembly, inspection, repair, and reassembly of all major components and systems.

Adjustment And Calibration:

Procedures for adjusting brake systems, steering linkages, hydraulic pressures, and other critical settings for optimal performance and safety.

Depth:

Comprehensive, covering from basic maintenance to complete engine and transmission overhauls. Designed for qualified technicians. Includes detailed torque specifications, clearances, and assembly sequences.

📊 Manual Specifications

File Format:

Likely PDF for digital versions, facilitating easy searching and printing. Print quality of hard copies is typically good for workshop use.

Print Quality:

Professional printing for hard copies, ensuring clarity of diagrams and text. Digital versions offer high resolution.

Binding Type:

If printed, likely comb-bound, spiral-bound, or perfect-bound for durability and ease of use in a workshop environment.

Paper Type:

For printed manuals, typically a durable, semi-gloss paper suitable for workshop conditions, resistant to grease and dirt.

⚙️ Engine Specifications

Engine Type:

Internal Combustion (IC) engine. Specific engine model (e.g., Mitsubishi 4G63, Nissan K21, or similar industrial variants) would be detailed in the manual, running on LPG, gasoline, or dual-fuel.

Lift Capacity:

3500 kg (7700 lbs) nominal lift capacity. Engine power and torque figures will be specific to the installed engine variant and detailed in the manual.

Fuel Type:

Propane (LPG), Gasoline, or Dual Fuel. Manual will detail fuel system components, troubleshooting, and maintenance for the specific configuration.

🔧 Transmission

Transmission Type:

Typically an automatic transmission, often a hydrostatic or torque converter automatic, designed for smooth operation and precise control in material handling.

Optional Transmissions:

While less common for this class, specific market variations might exist. The manual would clarify all available transmission options and their servicing.

Transmission Features:

Features such as inching control, forward/reverse shuttling, and potentially powershift capabilities would be detailed. Fluid type and capacity for the transmission are critical manual specifications.

📐 Dimensions

Overall Length:

Varies with mast and attachment configuration. Standard dimensions for the chassis would be provided in the manual.

Overall Width:

Standard width (e.g., ~1.2-1.3 meters) would be detailed. Width can vary slightly based on tire type.

Mast Height Lowered:

Varies by mast type (e.g., duplex, triplex). The manual will specify dimensions for various mast configurations, crucial for warehouse clearance.

Mast Height Elevated:

Varies by mast type and stages. Crucial lift height specifications are provided in the manual.

Operating Weight:

Weight including battery, fluids, and operator. Specific weight figures for various configurations will be in the manual.

Axle Load Front Max:

Crucial for understanding load distribution and stability, detailed in the manual.

Axle Load Rear Max:

Important for chassis and tire selection, specified in the manual.

🛡️ Safety Features

Design Standards:

Designed to meet relevant ANSI/ITSDF standards for industrial trucks. The manual will reference these and provide safety protocols.

Braking System:

Typically hydraulic disc brakes (often wet disc for durability) or drum brakes. Manual covers adjustment, fluid, and component replacement.

Operator Presence System:

Many forklifts have an operator presence system that prevents movement if the operator is not seated. Manual covers its function and troubleshooting.

Overhead Guard:

Standard feature for operator protection from falling loads. The manual covers inspection and potential repair/replacement.

Seat Belt:

An essential safety feature for the operator, covered in maintenance and inspection sections.

💡 Technology Features

Operator Interface:

Basic dashboard with operational indicators (e.g., fuel level, engine temperature, hour meter, warning lights). Manual covers interpretation of these indicators.

Operator Ergonomics:

Focuses on control layout, seat design, and visibility to enhance operator comfort and efficiency during long shifts. Manual may offer setup guidance.

Telematics Options:

While basic, some newer models may have options for telematics for fleet management and operational monitoring. Manual will detail any such systems if present.

🔧 Maintenance

Daily Checks:

Includes checking fluid levels (engine oil, hydraulic oil, coolant, brake fluid), tire condition, forks, mast, and general visual inspection.

Hourly Or Monthly Service:

Engine oil and filter changes, air filter inspection, hydraulic filter inspection, lubrication of mast channels and other points. Intervals typically range from 250-500 operating hours or monthly.

Annual Or Major Service:

Includes more in-depth checks of the cooling system, braking system, transmission, hydraulic system components, and electrical system. Replacement of transmission and hydraulic fluid filters.

Engine Oil Type:

Refer to manual for specific OEM-approved engine oil viscosity grades (e.g., SAE 15W-40, 10W-30) and API classifications, suitable for the installed engine.

Hydraulic Fluid Type:

Typically ISO VG 32 or VG 46 hydraulic oil, or a universal tractor transmission oil (UTTO) depending on transmission type. Manual will specify.

Transmission Fluid Type:

Specific automatic transmission fluid (ATF) or gear oil depending on the transmission design. Manual is critical for correct type and capacity.

Common Wear Items:

Forks, mast rollers, tilt cylinders, brake pads, and hydraulic hoses are common wear items. The manual will detail inspection procedures and replacement intervals.

Hydraulic Leaks:

Can occur at seals, hoses, or fittings due to age, wear, or damage. Manual provides troubleshooting for hydraulic system leaks.

Engine Performance Issues:

Related to fuel system, ignition (for gasoline), or emissions control. Troubleshooting guides in the manual are essential.

📚 Vehicle History

Mitsubishi Forklift Trucks:

Mitsubishi Forklift Trucks is a globally recognized brand with a long history of producing reliable and efficient material handling equipment, known for its engineering quality and durability.

Fg Series Evolution:

The FG series represents Mitsubishi's line of internal combustion engine forklifts. Over the years, these models have seen continuous improvements in engine efficiency, operator ergonomics, safety features, and emission controls.

Manufacturing Locations:

Mitsubishi forklifts are manufactured in various global locations, including Japan and the United States. The specific origin of the FG35A would depend on the year of manufacture and intended market.

🏆 Awards & Recognition

Industry Awards:

Mitsubishi Forklift Trucks generally receives consistent recognition for reliability and performance in industry surveys and customer satisfaction reports. Specific awards for the FG35A model might be model-year dependent and not universally publicized.