Market Segment:
Industrial forklifts, material handling equipment.
Competitors:
Toyota, Komatsu, Hyster, Yale, Caterpillar (in the forklift sector).
Features:
Designed for rugged industrial use, reliable performance, user-friendly operation (relative to industrial machinery).
Purpose:
To provide comprehensive guidance for the maintenance, diagnosis, and repair of the Mitsubishi FG35A forklift.
Engine:
Detailed engine overhaul, diagnostics, fuel system, ignition system (if applicable), cooling system, lubrication system, emission control systems.
Transmission:
Service and repair of hydrostatic or torque converter transmissions, adjustment, component replacement, troubleshooting.
Hydraulics:
Lift/tilt system, power steering hydraulics, hydraulic pump, control valves, cylinders, hoses, fluid specifications, troubleshooting.
Electrical:
Wiring diagrams, component testing, starter, alternator, battery system, lighting, instrumentation, fuses, relays.
Chassis And Steering:
Front axle, rear axle, steering system (mechanical and hydraulic components), troubleshooting steering issues.
Brakes:
Brake system operation, components (drums, shoes, master cylinder, lines), hydraulic system maintenance, adjustment, troubleshooting.
Mast And Attachments:
Mast assembly maintenance, chain inspection, roller adjustment, carriage service, fork inspection, common attachment servicing.
Maintenance:
Scheduled maintenance intervals, lubrication points, filter replacement, fluid checks and changes.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, error code interpretation, diagnostic flowcharts.
Repair:
Step-by-step repair instructions for all major components, including disassembly, inspection, repair, and reassembly.
Overhaul:
Complete engine, transmission, and hydraulic system overhaul procedures.
Adjustments:
Precise adjustment procedures for brakes, clutch, linkages, and hydraulic systems.
Depth:
In-depth, professional quality, suitable for certified technicians and experienced mechanics.
Engine Model:
Likely Mitsubishi 4G63 or similar industrial engine variant (specific model dependent on year/region, consult manual for exact).
Horsepower Range:
Typically in the 60-80 HP range for this class of forklift.
Torque Range:
Designed for high low-end torque for lifting applications.
Fuel Type:
Gasoline or LPG (Liquefied Petroleum Gas) - common for this model series.
Injection System:
Likely electronic fuel injection (EFI) or carburetor depending on specific configuration and year.
Cooling Method:
Liquid-cooled with radiator and fan.
Oil Type:
Consult manual for specific SAE viscosity grade (e.g., SAE 10W-30, SAE 15W-40).
Oil Capacity:
Consult manual for specific engine oil capacity (e.g., 4.5-5.5 liters).
Type:
Automatic Transmission (likely torque converter type) or Hydrostatic Transmission.
Optional Types:
May vary by region and specific model sub-variant.
Transmission Fluid:
Consult manual for specific transmission fluid type (e.g., Dexron III/Mercon, or specific ATF).
Fluid Capacity:
Consult manual for transmission fluid capacity.
Lifting Capacity:
3500 kg (approximately 7,700 lbs) at load center (e.g., 500mm).
Mast Height Lowered:
Varies by mast type (e.g., 2-stage, 3-stage). Consult manual for specific values.
Mast Height Raised:
Varies significantly by mast type and configuration. Consult manual for specific values.
Overall Length:
Consult manual for exact dimensions.
Overall Width:
Consult manual for exact dimensions.
Operating Weight:
Typically around 4500-5000 kg (including battery and fluids).
Fork Length:
Standard 1220 mm (48 inches) or other options may exist.
Safety Standards:
Meets relevant industry safety standards (e.g., ANSI/ASME B56.1, ISO standards) - confirm specific certifications in manual.
Safety Features:
Operator presence system, parking brake, load backrest, overhead guard.
Operator Station:
Ergonomically designed operator compartment with safety restraints (e.g., seat belt).
Infotainment Systems:
Primarily functional controls for operation; infotainment systems are typically not a feature of this type of industrial equipment.
Assistance Features:
Basic operational aids like load capacity indicators and audible alarms, but not advanced driver-assistance systems (ADAS) in the automotive sense.
Connectivity Options:
Not applicable; these are industrial machines focused on mechanical and hydraulic systems.
Diagnostic Tools:
While sophisticated electronic diagnostics might be limited compared to modern cars, the manual will detail procedures for using multimeters, pressure gauges, and visual inspection for fault finding.
Daily Checks:
Fluid levels (engine oil, hydraulic fluid, brake fluid), tire pressure, visual inspection of forks, mast, hoses, and controls.
Periodic Maintenance:
Engine oil and filter change, transmission fluid change, hydraulic filter change, air filter replacement, spark plug replacement (for gasoline), fuel filter replacement, lubrication of moving parts, brake inspection.
Engine Oil Spec:
Refer to manual for exact API service classification and SAE viscosity grade.
Hydraulic Fluid Spec:
Consult manual for specific hydraulic fluid type and viscosity grade (e.g., ISO VG 32 or 46).
Coolant Spec:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Common Wear Items:
Lift chains, mast rollers, hydraulic hoses, tires, brake components, seat upholstery.
Potential Faults:
Hydraulic leaks, steering system wear, engine cooling issues, transmission performance degradation.
Brand History:
Mitsubishi Forklift Trucks is a division of Mitsubishi Heavy Industries, known for robust and reliable industrial equipment.
Model Lineage:
The FG series represents Mitsubishi's line of internal combustion engine (ICE) counterbalanced forklifts, with the FG35A being a mid-capacity model within this range.
Production Years:
Specific production years for FG35A need to be verified, but this series has been in production for many years, with updates over time.
