🏷️ Basic Information

Make:

Mitsubishi

Model:

FGC Series Forklift Trucks

Covered Models:

FGC15K, FGC18K, FGC20K, FGC25K, FGC30K

Engine Type:

Gasoline/LPG

Product Type Code:

Workshop Service Repair Manual

👋 Introduction

Product Segment:

Medium-duty internal combustion engine (ICE) forklifts.

Key Competitors:

Toyota, Komatsu, Yale, Hyster, Caterpillar in the forklift market.

Vehicle Design Philosophy:

Robust construction, reliable operation, operator comfort, fuel efficiency.

Target Audience:

Forklift technicians, maintenance personnel, fleet managers, owner-operators.

📋 Manual Details

Manual Coverage:

Complete service, repair, and troubleshooting for Mitsubishi FGC Series forklifts.

Estimated Page Count:

1000+ pages (typical for comprehensive forklift manuals)

Manual Type:

Workshop Service Repair Manual

Language:

English

Digital Format:

Downloadable PDF

📖 Manual Coverage

Powertrain Systems:

Engine overhaul, fuel system (Gasoline/LPG), ignition system, exhaust system, cooling system.

Drivetrain Systems:

Transmission (automatic/hydrostatic), drive axle, differential, propeller shaft, wheels and tires.

Hydraulic Systems:

Hydraulic pump, control valves, cylinders (lift, tilt, side-shift), hydraulic lines, filtration, fluid specifications.

Electrical Systems:

Wiring diagrams, starter motor, alternator, battery, lighting, gauges, sensors, control modules, troubleshooting electrical faults.

Chassis And Frame:

Frame inspection and repair, steering system (power steering, tie rods, linkage), braking system (service brakes, parking brake), suspension (if applicable).

Operator Compartment And Controls:

Dashboard, controls (steering wheel, levers, pedals), seat, overhead guard, safety restraints.

Attachments And Accessories:

Mast assembly (lift chains, rollers, channels), forks, side shifters, other factory attachments.

Routine Maintenance:

Oil changes, filter replacements, lubrication points, inspections, battery maintenance.

Troubleshooting Diagnostics:

Step-by-step diagnostic procedures for common and uncommon faults, error code interpretation.

Engine Repair:

Engine disassembly, inspection, repair, and reassembly; piston, ring, bearing, valve service.

Transmission Repair:

Transmission removal, overhaul, component replacement, adjustment procedures.

Hydraulic System Repair:

Component replacement, system bleeding, pressure testing, leak diagnosis.

Electrical Component Service:

Diagnosis and replacement of starter, alternator, sensors, solenoids, wiring harness repair.

Brake System Service:

Brake pad/shoe replacement, caliper/wheel cylinder service, brake fluid flush, parking brake adjustment.

Mast And Fork Service:

Mast disassembly, chain adjustment, fork inspection and replacement, seal service.

Depth Of Information:

Comprehensive; from basic preventive maintenance to complete engine and transmission rebuilds, including detailed torque specifications and diagnostic flowcharts.

📊 Manual Specifications

File Format:

Adobe Acrobat (PDF)

Resolution And Clarity:

High-resolution scans with clear text and diagrams, suitable for printing.

Binding Type:

N/A (Downloadable PDF)

Paper Type:

N/A (Downloadable PDF)

Text Searchability:

Fully searchable text for quick access to information.

Internal Navigation:

Hyperlinked table of contents and index for efficient navigation.

⚙️ Engine Specifications

Engine Manufacturer:

Mitsubishi (or rebadged industrial engines from reputable manufacturers like Nissan/Jatco, Kubota)

Fuel Type:

Dual Fuel: Gasoline and LPG (Liquefied Petroleum Gas)

Displacement Range:

Typically 2.0L to 2.5L (gasoline/LPG industrial engines)

Horsepower Range:

Approx. 40-60 HP (specifics vary by engine model and configuration)

Torque Range:

Approx. 80-110 lb-ft (specifics vary by engine model and configuration)

Gasoline System:

Electronic Fuel Injection (EFI)

Lpg System:

Pressurized LPG system with vaporizer and regulator

Cooling Method:

Water-cooled, typically with a radiator and fan

Ignition Type:

Electronic ignition

🔧 Transmission

Transmission Type:

Automatic (Torque Converter) Transmission

Optional Transmission:

Hydrostatic transmission (less common in this class, but possible)

Transmission Control:

Single-lever control for forward/reverse and speed selection

Transmission Fluid Type:

Dexron III / Mercon equivalent (typically)

📐 Dimensions

Lift Capacity Range:

1500 kg (3300 lbs) to 3000 kg (6600 lbs)

Mast Type:

Duplex, Triplex, or Quad (depending on application and configuration)

Lift Height:

Varies widely based on mast configuration, from standard to high-lift

Operating Weight:

Approximately 2500 kg - 4500 kg (depending on model and configuration)

Tire Type:

Solid rubber (cushion tires) for indoor/smooth surfaces, pneumatic tires for outdoor/rougher surfaces.

🛡️ Safety Features

Design Standards:

ANSI B56.1, ISO 3691 standards compliance

Braking System:

Hydraulic service brakes, mechanical parking brake

Steering System:

Power steering for reduced operator effort

Operator Protection:

Overhead guard, seat belt, operator presence system (OPS)

Visibility:

Optimized mast design and operator seating for good forward visibility

💡 Technology Features

Infotainment Systems:

Basic operator controls, typically no complex infotainment systems like in passenger cars.

Operator Aids:

Operator Presence System (OPS), audible alarms, warning lights.

Telematics:

Optional telematics for fleet management and diagnostics may be available on some models.

🔧 Maintenance

Engine Oil Change:

Every 250-500 operating hours (check specific model recommendations)

Transmission Fluid Change:

Every 1000-2000 operating hours (check specific model recommendations)

Hydraulic Fluid Change:

Every 1000-2000 operating hours (check specific model recommendations)

Filter Replacement Schedule:

Air, oil, fuel, and hydraulic filters typically replaced at oil change intervals or as needed based on conditions.

Engine Oil Type:

API CD/CF or equivalent, SAE 15W-40 heavy-duty diesel engine oil (for gasoline/LPG engines, consult manual for specific API rating).

Hydraulic Fluid Type:

ISO VG 46 or AW 46 hydraulic oil (or specific manufacturer recommendation)

Coolant Type:

Ethylene glycol-based antifreeze/coolant (50/50 mix with distilled water)

Common Wear Items:

Lift chains, fork wear, mast rollers, hydraulic cylinder seals, brake pads/shoes, engine mounts.

Typical Failure Points:

Worn hydraulic pump, leaky hydraulic hoses, electrical connector corrosion, clogged fuel injectors, transmission solenoids.

📚 Vehicle History

Mitsubishi Heavy Industries:

Mitsubishi Heavy Industries (MHI) is a diversified global manufacturer with a long history in heavy machinery, including material handling equipment.

Fgc Series Development:

The FGC series represents a line of reliable internal combustion engine forklifts, building on Mitsubishi's engineering expertise. Updates often focus on emission controls, operator ergonomics, and enhanced hydraulic performance.

Manufacturing Location:

Likely manufactured in Japan or other key Mitsubishi production facilities.

🏆 Awards & Recognition

Industry Awards:

Not typically subject to consumer automotive awards, but recognized for industrial reliability and performance.

Safety Certifications:

Adherence to relevant safety standards is a key certification.