Category:
Industrial Forklift Trucks
Application:
Material handling in warehouses, manufacturing facilities, and distribution centers.
Competitors:
Toyota, Komatsu, Hyster, Yale, Crown
Reliability:
Mitsubishi forklifts are known for their robust construction and reliability.
Operator Comfort:
Designed with operator ergonomics in mind for extended use.
Performance:
Offers efficient operation and lifting capabilities for various loads.
Primary Coverage:
Comprehensive service and repair procedures for Mitsubishi FGC15K forklift trucks.
Secondary Coverage:
Maintenance schedules, troubleshooting guides, diagnostic procedures, and component replacement.
Type:
Service Manual / Repair Manual
Engine:
Detailed information on engine systems, including fuel, ignition, cooling, lubrication, and emissions control.
Powertrain:
Coverage of the hydrostatic transmission (HST), drive axle, differential, and related components.
Hydraulic System:
In-depth coverage of the hydraulic pump, control valves, cylinders, hoses, and related circuits for lift, tilt, and steering.
Electrical System:
Comprehensive wiring diagrams, component identification, troubleshooting for electrical faults, and battery/charging system.
Chassis And Frame:
Details on frame construction, steering system, braking system, and suspension components.
Operator Compartment:
Information on controls, seating, dashboard instrumentation, and safety features.
Mast And Attachments:
Service and repair procedures for mast assemblies (e.g., duplex, triplex), side shifters, and other attachments.
Maintenance:
Routine maintenance checks, lubrication points, filter replacements, and scheduled service intervals.
Diagnostics:
Systematic troubleshooting trees and diagnostic procedures for identifying common and complex issues.
Repair:
Step-by-step instructions for component disassembly, repair, reassembly, and adjustment.
Overhaul:
Complete overhaul procedures for major components like the engine, transmission, and hydraulic pump.
Calibration:
Procedures for calibrating sensors, control modules, and hydraulic systems.
Depth:
Comprehensive, covering everything from basic adjustments to full unit overhauls and advanced diagnostics.
Detail Level:
Detailed exploded views, torque specifications, clearances, fluid capacities, and diagnostic codes.
Engine Model:
Likely a Mitsubishi industrial engine (e.g., S4S or similar variant), depending on specific configuration and market.
Engine Type:
Diesel (common for this class)
Displacement:
Typically around 2.0-2.5 Liters for this capacity range.
Bore X Stroke:
Specifics will be detailed in the manual.
Horsepower:
Approximately 40-50 HP (figures vary by exact engine and tuning).
Torque:
Specific torque figures will be provided in the manual.
Injection System:
Direct Injection (common for industrial diesel engines)
Fuel Filter Part Numbers:
Specific part numbers will be listed in the manual.
Coolant Type:
Ethylene Glycol based coolant (e.g., ASTM D3306 or equivalent).
Coolant Capacity:
Specific capacity to be found in the manual.
Transmission Type:
Hydrostatic Transmission (HST)
Transmission Features:
Provides smooth acceleration, deceleration, and infinite gear ratio selection for precise load control.
Transmission Fluid Type:
Likely a specific ATF or hydraulic fluid (e.g., Mitsubishi genuine fluid or equivalent like Dexron III/Mercon).
Transmission Fluid Capacity:
Specific capacity to be found in the manual.
Drive System:
Rear-wheel steer, front-wheel drive.
Lift Capacity:
1500 kg (3300 lbs) at 500 mm load center.
Lift Height:
Variable, depending on mast configuration (e.g., 3m, 4m, 5m).
Fork Length:
Standard 1070 mm (42 inches) or 1220 mm (48 inches).
Overall Width:
Approximately 1150-1200 mm (45-47 inches).
Turning Radius:
Specifics will be detailed in the manual, typically compact for maneuverability.
Operating Weight:
Approximately 2500-2800 kg (5500-6200 lbs), depending on configuration.
Axle Load Loaded:
Specifications will be provided in the manual.
Design Standards:
Adheres to relevant ANSI/ASME B56.1 standards for industrial trucks.
Braking System:
Hydraulic drum brakes or caliper brakes, depending on configuration.
Parking Brake:
Hand-operated parking brake system.
Overhead Guard:
Standard protective overhead guard.
Seatbelt:
Operator seatbelt for safety.
Safety Lights:
Optional or standard warning lights (strobe, flashing).
Daily:
Fluid levels, tire condition, hydraulic hoses, controls, mast operation, battery.
Weekly:
Greasing pivot points, checking air filter restriction indicator.
Monthly:
Hydraulic system filter check, engine oil and filter change (depending on usage).
Annual:
Comprehensive inspection, transmission fluid change, coolant flush and replacement.
Engine Oil Type:
API CF or higher, SAE 15W-40 (typical for diesel engines).
Hydraulic Fluid Type:
ISO VG 32 or ISO VG 46 hydraulic oil (specific grade in manual).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (if applicable).
Common Wear Items:
Tire wear, mast rollers, hydraulic cylinder seals, lift chains, brake pads/shoes.
Potential Problems:
Hydraulic system leaks, engine overheating (due to cooling system maintenance), transmission wear if fluid is not maintained.
Manufacturer:
Mitsubishi Heavy Industries, Ltd. (now Mitsubishi Logisnext Co., Ltd.)
Legacy:
Long history of manufacturing reliable industrial equipment and vehicles.
Series:
Part of Mitsubishi's extensive line of IC (Internal Combustion) engine forklifts.
Production Years:
Specific production years for the FGC15K model are not explicitly stated but fall within a range common for this forklift generation (likely 2000s to early 2010s).
