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Mitsubishi FTO 1994-1998 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: FTO Model Code: DE2A, DE3A Production Years: 1994-1998 👋 Introduction Market Position Vehicle Segment: Compact sports coupe, known for its distinctive styling and...
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Mitsubishi FTO 1994-1998 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
FTO
Model Code:
DE2A, DE3A
Production Years:
1994-1998
👋 Introduction
Market Position
Vehicle Segment:
Compact sports coupe, known for its distinctive styling and spirited performance.
Target Audience:
Enthusiasts, DIY mechanics, and professional workshops seeking detailed repair and maintenance information.
Competitive Analysis
Competitors Era:
Honda Prelude, Toyota Celica, Nissan Silvia (S14), Mazda RX-7 (FC/FD), Subaru SVX.
Key Features
Manual Value Proposition:
Cost-effective alternative to dealership service, empowering owners to maintain and repair their FTO with confidence.
Manual Content Focus:
Detailed illustrations and schematics are critical for accurate repairs on this enthusiast-focused vehicle.
📋 Manual Details
Coverage
Covered Years:
1994, 1995, 1996, 1997, 1998
Coverage Areas:
All major mechanical, electrical, and body systems; troubleshooting; diagnostics; repair procedures; specifications.
Page Count
Estimated Page Count:
Varies by specific model and engine, typically 1000+ pages for a complete factory service manual.
Manual Type
Manual Type:
Workshop Service Repair Manual (Factory Service Manual equivalent)
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, timing belt/chain, lubrication, cooling, cylinder head, block, pistons, crankshaft, camshafts.
Engine Electrical:
Ignition system, starting system, charging system, ECU diagnosis, sensors, actuators.
Emission Control:
Emissions systems diagnosis and repair, catalytic converter, EGR, EVAP, oxygen sensors.
Fuel System:
Fuel pump, injectors, fuel pressure regulator, fuel filter, EFI system.
Suspension:
Front and rear suspension components, struts, shocks, springs, control arms, alignment specifications.
Clutch:
Clutch disc, pressure plate, release bearing, clutch hydraulics, adjustment.
Manual Transaxle:
Gearbox overhaul, internal components, shift linkages, fluid specifications.
Automatic Transaxle:
ATF type, capacity, service, diagnostic procedures, solenoids, torque converter.
Driveshaft Axle:
CV joints, driveshafts, differential, bearing checks.
Steering:
Power steering system, pump, rack and pinion, steering column, alignment.
Brakes:
Front and rear brake systems, calipers, rotors, pads, master cylinder, ABS operation and diagnosis.
Body Interior Exterior:
Body panel removal and installation, trim, doors, windows, seats, dashboard assembly.
Body Electrical:
Lighting, wipers, horn, power windows, power locks, HVAC controls, dashboard instruments.
Restraint System:
Airbag system diagnosis, seat belt mechanisms.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, spark plugs, brake fluid.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting for all systems.
Repair:
Step-by-step repair instructions for all major and minor components.
Diagnostics:
On-board diagnostics (OBD-I/OBD-II), sensor data interpretation, fault code definitions.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Includes detailed wiring diagrams and diagnostic procedures.
📊 Manual Specifications
File Quality
Print Quality:
Fully Printable
Zoom Functionality:
Yes (Zoom IN/OUT)
Searchability:
Implied by PDF format, often enhanced with OCR.
Diagram Clarity:
Detailed illustrations, diagrams, and wiring schematics.
Instruction Format:
Step-by-step numbered instructions, substeps, notes, cautions, and warnings.
Navigation:
Numbered table of contents for fast information retrieval.
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
⚙️ Engine Specifications
Primary Engine
Engine Code:
6A12
Engine Type:
V6, SOHC/DOHC (depending on variant)
Displacement:
1834 cc
Bore X Stroke:
74.5 mm x 71.5 mm
Compression Ratio:
9.5:1 (approx.)
Performance
Horsepower Sohc:
170 PS (168 hp; 125 kW) at 7000 rpm (approx.)
Torque Sohc:
170 Nm (125 lb-ft) at 5000 rpm (approx.)
Engine Code V6 Dohc
Engine Code:
6A12TT (Twin Turbo)
Engine Type:
V6, DOHC, Twin-Turbocharged
Displacement:
1834 cc
Horsepower DOHc Tt:
220 PS (217 hp; 162 kW) at 7000 rpm (approx.)
Torque DOHc Tt:
270 Nm (199 lb-ft) at 6000 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
Unleaded gasoline (Octane rating as per manufacturer)
🔧 Transmission
Standard
Transmission Type Base:
5-speed Manual Transaxle
Optional
Transmission Type Optional:
INVECS-II 4-speed Automatic Transaxle with Sportronic (Tiptronic-like manual shifting)
Features
Front Wheel Drive:
Yes
All Wheel Drive:
Available on V6 models (e.g., GR, GSR)
📐 Dimensions
Exterior
Length:
Approx. 4310 mm (169.7 in)
Width:
Approx. 1720 mm (67.7 in)
Height:
Approx. 1290 mm (50.8 in)
Wheelbase:
Approx. 2500 mm (98.4 in)
Weights
Curb Weight:
Approx. 1200-1350 kg (2646-2976 lbs) depending on engine and drivetrain
🛡️ Safety Features
Ratings
Crash Safety Testing:
Information on official crash test ratings from major bodies (e.g., NHTSA, Euro NCAP) for this specific model and year range is limited and may vary by market. The manual will detail the vehicle's safety systems.
Active Features
ABS:
Standard on most models, detailed diagnosis and repair in manual.
Traction Control:
Available on some higher-trim models, covered in manual.
Passive Features
Airbags:
Driver and passenger airbags standard on later models, covered in manual.
Seatbelts:
Pre-tensioner seatbelts may be present, explained in manual.
💡 Technology Features
Infotainment
Audio System:
Factory cassette/CD players, with basic AM/FM radio. Manual details component locations and basic troubleshooting.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) is a significant technological feature for its era, covered extensively.
Connectivity
OBD:
OBD-I compliance on earlier models, transitioning to OBD-II. Manual will provide diagnostic connector locations and diagnostic procedures.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500-10,000 miles or 6-12 months. Manual will specify exact interval based on driving conditions.
Timing Belt:
Crucial: Recommended replacement every 60,000-90,000 miles or 5-7 years for 6A12 engines. Manual provides detailed procedure.
Spark Plugs:
Typically every 30,000-60,000 miles depending on type (e.g., platinum, iridium). Manual will list correct types and gaps.
Brake Fluid Flush:
Every 2-3 years.
Fluid Specifications
Engine Oil:
API SG or higher, viscosity typically 5W-30 or 10W-30 depending on climate. Manual will list exact specifications and capacity (approx. 4.5-5.0 liters).
Coolant:
Ethylene glycol based, long-life coolant. Capacity approx. 6.0-7.0 liters. Manual will specify type and mixture.
Transmission Fluid Manual:
API GL-3 or GL-4, viscosity 75W-90 or 80W-90. Capacity approx. 2.0-2.5 liters.
Transmission Fluid Automatic:
Mitsubishi DIA Queen ATF SP II M or equivalent. Capacity approx. 5.5-6.0 liters for change.
Power Steering Fluid:
ATF Dexron II or equivalent.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Engine Performance:
Timing belt failure can cause significant engine damage. Check for oil leaks from valve cover and oil pan gaskets.
Electrical:
Intermittent issues with power windows, central locking, and dashboard warning lights can occur over time. Wiring harness integrity is key.
Suspension Steering:
Wear in bushings and ball joints, especially on higher-mileage cars. Power steering pumps can develop leaks.
Rust:
Common in older Japanese cars; check wheel arches, sills, and floor pans.
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
Mitsubishi Motors, known for its diverse range of vehicles including SUVs, sedans, and sports cars.
Model Evolution
Fko Positioning:
Designed as a stylish, affordable, and engaging sports coupe, bridging the gap between mainstream coupes and premium sports cars.
Generations:
First generation (1994-2002), with the manual covering the initial production years. The FTO was also notable for being an early adopter of Direct Ignition (DI).
Production
Production Location:
Japan
Availability:
Primarily sold in Japan and some export markets, not officially sold in North America or Europe as a Mitsubishi but popular in grey import markets.
🏆 Awards & Recognition
Recognitions
Jdm Icon Status:
The FTO is highly regarded in the Japanese Domestic Market (JDM) scene and is often featured in car enthusiast media for its styling and performance relative to its price point during its production years.
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