Mitsubishi Galant 2000 Service Repair Manual

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Sku: 149013

Tags: 4 D Series Car Engines Galant 2000 Mitsubishi

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Description

The Mitsubishi Galant, model year 2000, represents a capable mid-size sedan known for its distinctive styling and the robust engineering characteristic of Mitsubishi vehicles. Powered by a 2.0L Inline-4 engine, often a variant of the well-regarded 4G63, this model offered a blend of comfort and a responsive driving experience. Its chassis codes, such as E50/E70/E80, point to its place within a generation that emphasized aerodynamic design and a comfortable interior, making it a competitive choice in its market segment. This comprehensive service repair manual provides in-depth guidance for maintaining and repairing the Mitsubishi Galant. It covers essential areas including engine mechanicals, fuel and exhaust systems, cooling, lubrication, and ignition. Detailed instructions are provided for the transmission, drivetrain, suspension, steering, brakes, and body electrical systems. Furthermore, the manual includes extensive troubleshooting guides, technical specifications, and maintenance schedules, equipping owners and technicians with the necessary information for accurate diagnostics and effective repairs.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Year:

Engine:

2.0L Inline-4 (4G63 variant, likely SOHC or DOHC naturally aspirated)

Codes

Chassis Code:

E50/E70/E80 (depending on specific market and generation, likely E70 for this era)

👋 Introduction

Market Position

Market Position:

The Mitsubishi Galant 2000 was positioned as a mid-size sedan, often competing with models like the Toyota Camry, Honda Accord, and Nissan Altima. It offered a blend of comfort, reliability, and a sportier driving feel for its segment, particularly with the 4G63 engine option.

Competitive Analysis

Competitive Analysis:

The Galant's key selling points included its distinctive styling, well-equipped interior, and the availability of the robust 4G63 engine, which was also found in performance models. This manual caters to owners seeking in-depth knowledge to maintain and repair this capable vehicle.

Key Features

Key Features:

Instant download, comprehensive coverage, step-by-step procedures, essential for DIY and professional technicians, factory-level information, printable format.

📋 Manual Details

Coverage Areas

Coverage Areas:

Engine Mechanical, Engine Control System, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System, Transmission (Manual & Automatic), Drivetrain, Suspension, Steering System, Brakes, ABS (if equipped), Body Electrical, HVAC, Body & Chassis, Interior Trim, Exterior Trim, Wiring Diagrams, Troubleshooting, Specifications, Maintenance Schedules.

Page Count

Page Count:

Estimated 1500-2500 pages (typical for comprehensive factory service manuals of this era)

Manual Type

Manual Type:

Service Repair Manual / Workshop Manual / Factory Service Manual (FSM)

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Systems Covered:

Engine (2.0L 4G63), Powertrain Control Module (PCM), Fuel Injection System (MPI), Ignition System (Distributorless Ignition System or Coil-on-Plug), Exhaust Gas Recirculation (EGR), Evaporative Emission Control (EVAP), Automatic and Manual Transmissions, All-Wheel Drive (AWD) system (if applicable), Front and Rear Suspension, Power Steering, Anti-lock Braking System (ABS), Disc and Drum Brakes, Body Control Module (BCM), Climate Control (HVAC), Lighting, Power Windows/Locks/Mirrors, SRS Airbag System, Audio System, Security System.

Procedures Included

Procedures Included:

General Maintenance, Scheduled Maintenance, Diagnostics & Troubleshooting, Component Disassembly & Reassembly, Repair Procedures, Overhaul Procedures, Electrical System Diagnosis, Wiring Harness Repair, Sensor Testing, Actuator Testing, Component Replacement, Special Tools & Procedures, Torque Specifications, Lubricant & Fluid Specifications, Tire & Wheel Service, Wheel Alignment Specifications, Brake System Bleeding, AC System Servicing, Drivetrain Component Removal & Installation.

Technical Depth

Technical Depth:

Comprehensive. Covers detailed diagnostic procedures, component-level repair, electrical schematic analysis, and specifications for factory-trained technicians and advanced DIY mechanics. Includes disassembly, cleaning, inspection, assembly, and adjustment procedures for all major systems.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High Resolution, Suitable for Printing. Zoomable for detailed inspection of diagrams and text.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Software Requirements

Software Requirements:

Adobe PDF Reader, WinZip (for extraction).

Compatibility

Compatibility:

All Versions of Windows & Mac Operating Systems.

⚙️ Engine Specifications

Primary Engine

Primary Engine:

2.0L (1997cc) Inline-4, DOHC, 16-valve, naturally aspirated (likely 4G63 variant).

Performance

Horsepower:

Approximately 140-150 HP (Varies by specific 4G63 version and market)

Torque:

Approximately 135-145 lb-ft (Varies by specific 4G63 version and market)

Fuel System

Fuel System:

Multi-Point Fuel Injection (MPI), Electronic Fuel Injection (EFI).

Engine Management

Engine Management:

Engine Control Unit (ECU) with On-Board Diagnostics (OBD-II compliance for later models).

Cooling System

Coolant Capacity:

Approx. 5.5-6.0 Liters (check manual for exact spec and type)

Lubrication System

Oil Capacity:

Approx. 4.0-4.5 Liters (check manual for exact spec and type)

Fuel Type

Fuel Type:

Unleaded Gasoline (Octane rating specified in manual)

🔧 Transmission

Standard

Standard Transmission:

5-Speed Manual Transmission

Optional

Optional Transmission:

4-Speed Automatic Transmission (INVECS-II or similar)

Features

Transmission Fluid Type:

ATF SP-II or equivalent for automatic (check manual); Gear Oil GL-4/GL-5 for manual.

Clutch

Clutch Type:

Dry single plate, diaphragm spring clutch (for manual transmission models).

📐 Dimensions

Exterior

Length:

Approx. 4670 mm (183.9 in)

Width:

Approx. 1740 mm (68.5 in)

Height:

Approx. 1400 mm (55.1 in)

Wheelbase:

Approx. 2635 mm (103.7 in)

Weights

Curb Weight:

Approx. 1350-1450 kg (2976-3197 lbs) depending on trim and transmission.

Gross Vehicle Weight Rating:

Typically around 1800-1900 kg (check manual for specific VIN)

Cargo

Trunk Capacity:

Approx. 15.0 cubic feet (subject to variation)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Not readily available for specific 2000 model year, but similar era Mitsubishi vehicles generally performed acceptably.

NHTSA Front Impact Passenger:

Not readily available for specific 2000 model year.

Active Features

Active Features:

Anti-lock Braking System (ABS), Traction Control System (TCS) (optional on some trims).

Passive Features

Passive Features:

Driver and Front Passenger Airbags, Side Impact Door Beams, Crumple Zones, 3-Point Seatbelts with Pretensioners.

Braking System

Front Brakes:

Ventilated Disc Brakes

Rear Brakes:

Disc Brakes (or Drum Brakes on some lower trims)

💡 Technology Features

Infotainment

Infotainment System:

Factory AM/FM/Cassette/CD player with multiple speakers. Some models may have premium audio options.

Display:

Digital or analog climate control displays, basic instrument cluster with tachometer.

Driver Assistance

Driver Assistance:

Cruise Control, Optional ABS, Optional Traction Control.

Connectivity

Connectivity:

Basic connectivity, typically no Bluetooth or USB integration. Aftermarket solutions are common.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750-5,000 miles or 6 months (whichever comes first, consult manual for exact recommendation based on driving conditions).

Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on inspection.

Spark Plug Replacement:

Typically every 60,000-100,000 miles for iridium or platinum plugs (check manual for specific plug type and interval).

Timing Belt Replacement:

Critical! For 4G63 engines, typically recommended every 60,000-90,000 miles or 7 years. Failure can cause catastrophic engine damage.

Fluid Specifications

Engine Oil Spec:

API SJ or higher, SAE 5W-30 or 5W-40 recommended (check manual for exact viscosity and type).

Transmission Fluid Manual:

API GL-4 or GL-5 Gear Oil (SAE 75W-90 recommended).

Transmission Fluid Automatic:

Mitsubishi ATF SP-II or equivalent.

Coolant Spec:

Mitsubishi Diaqueen Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with de-ionized water (50/50 mix).

Known Issues

Known Issues:

Head gasket failure (especially with higher mileage or modified engines), automatic transmission shifting issues, exhaust manifold cracks, minor electrical gremlins (window motors, door locks), rust on rocker panels and wheel arches.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Mitsubishi Motors, a Japanese automotive manufacturer, has a long history dating back to 1917. Known for its robust engineering and innovation, particularly in areas like four-wheel drive and performance engines.

Model Evolution

Model Evolution:

The Mitsubishi Galant has a lineage dating back to 1969. The 2000 model year falls within the eighth generation (1996-2004), which saw a significant redesign with a more aerodynamic and distinctive 'cab-forward' design. This generation introduced the highly regarded 4G63 engine more widely.

Production

Production Location:

Primary production for the North American market was typically in Normal, Illinois, USA, with global production in Japan.

🏆 Awards & Recognition

Recognitions

Recognitions:

While specific awards for the 2000 model year might be scarce, the Galant (especially the 8th generation) was generally well-regarded for its styling and value proposition in the mid-size segment during its production run. The 4G63 engine itself has a strong reputation for durability and tuning potential.