Mitsubishi Galant 1989-1993 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: E30, E30A, E33A, E34A, E35A, E38A, E39A Years Covered: 1989, 1990, 1991, 1992, 1993 👋 Introduction Market Position Segment: Mid-size sedan,...

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Type: Car

Vendor:

Sku: 178383

Tags: 1989 1990 1991 1992 1993 Car Cars Galant Misc Mitsubishi

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Generation:

E30, E30A, E33A, E34A, E35A, E38A, E39A

Years Covered:

1989, 1990, 1991, 1992, 1993

👋 Introduction

Market Position

Segment:

Mid-size sedan, positioned as a comfortable and reliable family car with available sporty variants.

Competitive Analysis

Competitors:

Honda Accord, Toyota Camry, Ford Taurus, Chevrolet Lumina, Nissan Maxima.

Key Features

Design Philosophy:

Aerodynamic styling, spacious interior, front-wheel drive platform.

Drivetrain Options:

Front-wheel drive (FWD) was standard, with some markets offering all-wheel drive (AWD) on specific models.

📋 Manual Details

Coverage Areas

Countries Of Sale:

Primarily North America (USA, Canada), but also covers specifications relevant to global markets for the E30 platform.

Trim Levels Covered:

LS, GS, GTS, RS, ES (may vary by year and market)

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Factory Service Repair Manual (FSM)

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel injection, ignition, exhaust, cooling, lubrication, manual transmission, automatic transmission, drive axles, clutch.

Chassis:

Suspension (front and rear), steering, brakes (hydraulic, ABS if equipped), wheels, tires.

Electrical:

Charging system, starting system, lighting, instrumentation, power accessories, body electronics, engine control module (ECM) wiring diagrams, chassis electrical wiring diagrams.

Body:

Body construction, exterior trim, interior trim, doors, windows, seats, HVAC (Heating, Ventilation, and Air Conditioning).

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, tune-ups, inspections.

Diagnostics:

Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) for OBD-I systems, component testing procedures.

Repair:

Detailed step-by-step repair procedures for all major components and systems, including disassembly, cleaning, inspection, repair, and reassembly.

Overhaul:

Complete engine and transmission overhaul procedures, including internal component specifications and tolerances.

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to advanced diagnostics and complete component rebuilds. Suitable for professional technicians and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

File Type:

Searchable:

Yes (text-searchable)

Print Quality

Printability:

High-quality, printable pages.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

4G63 (2.0L SOHC)

Displacement 1:

1997 cc

Horsepower 1 Approx:

105-110 hp

Torque 1 Approx:

120-125 lb-ft

Secondary Engine

Engine Code 2:

4G63T (2.0L DOHC Turbocharged - GSR/GT models)

Displacement 2:

1997 cc

Horsepower 2 Approx:

195 hp

Torque 2 Approx:

203 lb-ft

Tertiary Engine

Engine Code 3:

6G71 (2.5L SOHC V6)

Displacement 3:

2499 cc

Horsepower 3 Approx:

140-150 hp

Torque 3 Approx:

145-155 lb-ft

Performance

Fuel Type:

Unleaded Gasoline

Fuel System

Injection Type:

Electronic Fuel Injection (EFI) with Multi-Port Fuel Injection (MPFI) for most variants.

🔧 Transmission

Standard

Transmission Type 1:

5-speed Manual Transmission

Optional

Transmission Type 2:

4-speed Automatic Transmission (with overdrive)

Features

AWD Option:

Available on select models, typically paired with specific engine and transmission combinations.

📐 Dimensions

Exterior

Length Approx:

178.7 - 180.3 inches

Width Approx:

68.5 - 69.1 inches

Height Approx:

53.5 - 54.7 inches

Wheelbase Approx:

102.4 inches

Weights

Curb Weight Approx:

2800 - 3200 lbs

🛡️ Safety Features

Ratings

NHTSA Side Impact:

Not explicitly rated by NHTSA in modern standards for this era; focus on passive restraint systems of the time.

Active Features

Optional on some models, standard on higher trims or later years.

Passive Features

Airbags:

Driver-side airbag standard from 1990 model year in the US; passenger airbag generally not available.

Seatbelts:

Three-point front seatbelts, two-point rear center, three-point rear outboard.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM cassette player with optional CD player. Speaker configurations varied by trim.

Driver Assistance

Cruise Control:

Available on most models, typically as an option.

Connectivity

OBD Standard:

OBD-I (On-Board Diagnostics, First Generation). Diagnostic codes accessed via a specific connector and procedure, not standardized like OBD-II.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 - 5,000 miles or 3-6 months, depending on driving conditions and oil type used (refer to manual for exact specifications).

Timing Belt Replacement:

Recommended every 60,000 miles or 5 years for 4G63 engines (critical maintenance item to prevent catastrophic engine damage).

Fluid Specifications

Engine Oil Type 1:

API SG or SH, SAE 5W-30 or 10W-30 recommended (check manual for specific viscosity based on climate).

Engine Oil Capacity 1:

Approx. 4.2 US quarts (4.0 liters) with filter change (4G63/6G71).

Coolant Type:

Ethylene Glycol based antifreeze/coolant, typically a 50/50 mix with distilled water.

Transmission Fluid Type Manual:

API GL-4 SAE 75W-90 or 80W-90 gear oil.

Transmission Fluid Type Automatic:

Dexron III/Mercon compatible ATF.

Known Issues

Engine:

Timing belt failure on 4G63 engines if not replaced on schedule; head gasket leaks; oil pan seal leaks; occasional issues with fuel injectors and ignition components.

Suspension:

Worn control arm bushings; worn struts/shocks; sway bar links; rear axle alignment issues.

Electrical:

Degradation of wiring insulation over time; aging power window motors; issues with the multi-function turn signal switch; alternator bearing failure.

Body:

Rust on rocker panels, wheel wells, and floor pans; interior plastic components can become brittle; HVAC blower motor resistor failure.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Japan

Model Evolution

Generation Platform:

This generation (E30 series) introduced a more aerodynamic design and significant chassis updates compared to its predecessors.

Key Technological Advancements:

Introduction of multi-link independent rear suspension on many models, improved engine management systems, and optional All-Wheel Drive (AWD).

Production

Manufacturing Plant:

Pajaro, California, USA (for North American market) and Mizushima, Japan.

Production Span:

1987-1993 for the E30 generation.

🏆 Awards & Recognition

Recognitions

Car And Driver 10 Best:

While the Galant itself was not consistently on the 10 Best list, Mitsubishi vehicles from this era were generally regarded for their value and reliability in their segment.