🏷️ Basic Information

Make:

Mitsubishi

Model:

Galant

Year:

2004

Platform:

PS platform

Chassis Code:

CY

👋 Introduction

Segment:

Mid-size sedan

Target Audience:

DIY mechanics, independent repair shops, enthusiasts

Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu

Design Philosophy:

Sporty styling, comfortable ride, reliable powertrain

Engine Options:

V6 and 4-cylinder engine choices for balanced performance and economy.

Transmission Offering:

Smooth-shifting automatic transmission with manual mode.

📋 Manual Details

Diagnostic Troubleshooting:

Extensive

Maintenance Procedures:

Comprehensive

Repair Instructions:

Detailed

Wiring Diagrams:

Included

Technical Specifications:

Thorough

Estimated Pages:

~2000+

Type:

Factory Service Repair Manual

Language:

English

Format:

Downloadable Digital File (PDF)

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, timing system, lubrication system, cooling system, fuel delivery.

Engine Performance:

Engine control system (ECU), ignition system, fuel injection, emissions control.

Transmission:

Automatic transmission (INVECS-II Sport Mode) repair, diagnosis, fluid, internal components, control systems.

Drivetrain:

Front-wheel drive, axles, CV joints, differentials.

Brakes:

Hydraulic system, ABS, master cylinder, calipers, rotors, brake pads, bleeding procedures, parking brake.

Suspension:

Front and rear suspension, struts, springs, control arms, bushings, wheel alignment.

Steering:

Power steering system, steering column, rack and pinion, tie rods.

Electrical System:

12V battery, charging system, starter motor, lighting, horn, power windows, mirrors, seats, door locks.

Body And Trim:

Exterior panels, doors, hoods, trunks, bumpers, interior trim, seats, headliner, carpet.

HVAC:

Heating, ventilation, air conditioning system diagnosis, repair, refrigerant, components.

Safety Systems:

Airbags, seatbelt pre-tensioners, SRS system diagnosis.

Diagnostics:

OBD-II system, diagnostic trouble codes (DTCs), scan tool procedures, sensor testing.

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections.

Troubleshooting:

Step-by-step diagnostic flowcharts for common and uncommon issues, symptom-based diagnostics.

Component Removal Installation:

Detailed instructions for removing and installing major and minor components.

Rebuilding Procedures:

Instructions for rebuilding major components like engines and transmissions (where applicable).

Calibration Adjustment:

Procedures for adjusting sensors, actuators, and other systems.

Schematics:

Electrical schematics for all major systems.

Depth:

Comprehensive, covering all aspects from basic maintenance to full overhaul and advanced diagnostics.

📊 Manual Specifications

Format:

PDF

Searchability:

Text-searchable PDF for quick information retrieval.

Print Quality:

High-resolution, suitable for printing specific sections or the entire manual.

Binding:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Code:

6G72

Engine Type:

3.0L SOHC V6

Displacement:

2972 cc

Bore X Stroke:

86.1 mm x 86.0 mm

Compression Ratio:

9.0:1

Valvetrain:

SOHC, 24 valves (4 per cylinder)

Horsepower Peak:

195 hp @ 5500 rpm (approx.)

Torque Peak:

203 lb-ft @ 4500 rpm (approx.)

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Regular 87 Octane

ECU Type:

Mitsubishi Electronic Control Unit (ECU)

Ignition System:

Distributorless Ignition System (DIS) with coil-on-plug or coil-near-plug

🔧 Transmission

Type:

INVECS-II Sport Mode 4-speed Automatic Transmission

Transmission Options:

Not typically offered for this model year in the US market (primarily automatic).

Sport Mode:

Allows for manual selection of gears via the shift lever.

Transmission Fluid Type:

Mitsubishi ATF SP-III (or equivalent DEXRON III/MERCON compatible fluid)

Transmission Fluid Capacity Dry:

~7.7 Liters (8.1 US qts)

Transmission Fluid Capacity Refill:

~3.5 Liters (3.7 US qts)

📐 Dimensions

Length:

4870 mm (191.7 in)

Width:

1790 mm (70.5 in)

Height:

1430 mm (56.3 in)

Wheelbase:

2700 mm (106.3 in)

Front Track:

1525 mm (60.0 in)

Rear Track:

1520 mm (59.8 in)

Curb Weight:

~1500 kg (3307 lbs) - V6 model

Gross Vehicle Weight Rating:

Approx. 1980 kg (4365 lbs)

Towing Capacity:

Not recommended/specified for towing by manufacturer.

Trunk Capacity:

Approx. 15.0 cu ft

🛡️ Safety Features

NHTSA Frontal Driver:

5 Stars (2004 Model)

NHTSA Frontal Passenger:

5 Stars (2004 Model)

IIHS Front Crash Rating:

Good (for models with side airbags)

ABS:

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Traction Control System (TCS) on some trims

Airbags:

Driver and front passenger airbags. Optional side-impact airbags.

Seatbelts:

3-point front and rear seatbelts, front seatbelt pretensioners.

Child Safety Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Audio System:

Standard AM/FM/CD player with 6 speakers. Optional premium audio systems and cassette player.

Navigation:

Optional factory-installed GPS navigation system available on higher trims.

Cruise Control:

Standard electronic cruise control.

Keyless Entry:

Optional keyless entry and remote start system.

Usb Ports:

Not standard. Aftermarket solutions are available.

Bluetooth:

Not standard. Aftermarket solutions are available.

🔧 Maintenance

Oil Change Interval:

Every 3,750 miles (6,000 km) or 3 months, whichever comes first (severe driving), or 7,500 miles (12,000 km) or 6 months (normal driving).

Engine Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Cabin Air Filter Replacement:

Every 12,000 miles (19,000 km) or 12 months (if equipped).

Spark Plug Replacement:

Iridium-tipped spark plugs: 105,000 miles (169,000 km).

Transmission Fluid Change:

Every 45,000 miles (72,000 km) or 36 months, inspect at every oil change.

Coolant Flush Replace:

Every 30,000 miles (48,000 km) or 24 months.

Timing Belt Replacement:

This model features a timing chain, not a belt, for the V6 engine, requiring no periodic replacement. The 4-cylinder may have a belt.

Engine Oil Type:

API Service SG, SH, SJ, or higher, SAE 5W-30 (preferred) or 10W-30.

Engine Oil Capacity:

~4.5 Liters (4.8 US qts) with filter change (V6)

Coolant Type:

Mitsubishi Super Long Life Coolant (Green) or equivalent HOAT coolant.

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

Mitsubishi ATF SP-III or equivalent DEXRON III/MERCON compatible fluid.

Engine Mounts:

Wear and tear leading to vibrations, especially under acceleration.

Transmission Shifting:

Occasional harsh shifts or delayed engagement, often related to fluid condition or solenoid issues.

Ignition Coils:

Premature failure of ignition coils can lead to misfires and rough running.

Power Steering Pump:

Leaks or noisy operation, often from seal failure.

HVAC Blend Door Actuator:

Failure of the blend door actuator can result in incorrect temperature delivery.

Exhaust System:

Corrosion and leaks in the exhaust pipes, muffler, or catalytic converter.

📚 Vehicle History

Mitsubishi Legacy:

Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a history dating back to 1917.

Galant Generations:

The 2004 Galant is part of the eighth generation (1996-2003 globally, with a facelift in 2000) which saw significant design and engineering updates. It was replaced by the ninth generation in 2003 for the Japanese market, but the eighth generation was produced and sold in North America until 2006.

Eighth Generation Updates:

The facelifted eighth generation (2000-2006 in North America) received updated styling, improved interior features, and powertrain refinements compared to the pre-facelift models.

Manufacturing Location:

North American models were primarily assembled in Normal, Illinois, USA.

Model Years North America:

1999-2006 (Eighth Generation)

🏆 Awards & Recognition

Safety Awards:

Achieved 5-star frontal crash test ratings from NHTSA for the driver and front passenger.

Consumer Reports:

Varied reliability ratings over its production run, with some model years performing better than others. The 2004 model generally falls into the average to below-average reliability category according to historical data.

Emissions Compliance:

Meets EPA emissions standards for its model year.