Mitsubishi Galant 1994 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1994 Generation Code: E30/E50/E60/E70/E80 👋 Introduction Market Position Segment: Mid-size Sedan Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus,...

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Type: Car

Vendor:

Sku: 149007

Tags: 1994 Car Cars Galant Misc Mitsubishi

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Year:

Generation Code:

E30/E50/E60/E70/E80

👋 Introduction

Market Position

Segment:

Mid-size Sedan

Key Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus, Chevrolet Lumina.

Competitive Analysis

Galant Strengths 1994:

Sporty handling (especially V6 models), distinctive styling, good value proposition, available AWD on some trims.

Key Features

Platform:

Fourth Generation E30/E50/E60/E70/E80 platform.

Body Styles:

4-door Sedan, 2-door Coupe (less common in North America for this year).

Available Engines:

4-cylinder and V6 options.

Drivetrain Options:

Front-Wheel Drive (FWD), All-Wheel Drive (AWD) on select models (e.g., GSR).

📋 Manual Details

Coverage Areas

All Systems:

Engine Mechanical:

Complete

Engine Performance:

Complete

Fuel System:

Complete

Ignition System:

Complete

Cooling System:

Complete

Exhaust System:

Complete

Transmission Manual:

Complete

Transmission Automatic:

Complete

Clutch System:

Complete

Drivetrain:

Complete

Suspension Front:

Complete

Suspension Rear:

Complete

Steering System:

Complete

Brake System:

Complete

Wheels And Tires:

Complete

Body And Frame:

Complete

Electrical System:

Complete

Lighting System:

Complete

Instrument Panel:

Complete

HVAC System:

Complete

Safety Restraints:

Complete

Audio System:

Complete

Wiring Diagrams:

Comprehensive

Troubleshooting:

Extensive

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Manual

Purpose:

Professional Technician & Enthusiast

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine Mechanical Diagnostics:

Compression testing, valve timing, piston/ring inspection, cylinder head removal/installation, crankshaft/connecting rod service.

Engine Electronic Controls:

ECU diagnosis, sensor testing (MAP, TPS, O2, CKP, CMP), actuator testing (injectors, IAC), emissions control systems.

Fuel Injection System:

Fuel pressure testing, injector cleaning/replacement, fuel pump diagnosis, fuel filter replacement, fuel rail service.

Cooling And Heating:

Radiator and component testing, thermostat replacement, water pump service, heater core diagnosis, A/C system component service (refrigerant handling requires EPA certification).

Manual Transmission:

Clutch inspection and replacement, gear synchro diagnosis, bearing service, shift linkage adjustment, transmission fluid service.

Automatic Transmission:

Torque converter diagnosis, valve body service, transmission fluid and filter change, transmission control module (TCM) diagnosis, shift solenoid testing.

Suspension And Steering:

Shock absorber/strut replacement, ball joint and tie rod end inspection, power steering pump and rack service, wheel alignment specifications.

Brake System Overhaul:

Disc and drum brake service, caliper and wheel cylinder rebuilding, brake fluid flush and bleed, ABS system diagnosis (if equipped).

Electrical Diagnostics:

Starter motor and alternator testing, battery service, fuse and relay identification, lighting circuit troubleshooting, accessory circuits.

Body And Trim Service:

Panel removal and installation, interior trim component replacement, door and window regulator service, bumper repair and replacement.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air, fuel), spark plug replacement, fluid checks and top-offs, belt inspection and replacement.

Major Repairs:

Engine overhaul, transmission rebuild, suspension component replacement, brake caliper/rotor replacement, exhaust system repair.

Troubleshooting Guide:

Systematic diagnosis of common drivability issues, electrical faults, and mechanical problems with flowcharts and symptom-based guides.

Component Replacement:

Detailed step-by-step instructions for replacing virtually all mechanical and electrical components.

Special Tools Required:

Identification and usage of specific tools needed for certain procedures.

Torque Specifications:

Precise torque values for critical fasteners throughout the vehicle.

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to complete engine/transmission rebuilds).

Diagnostic Capabilities:

Advanced diagnostic procedures, including electrical circuit analysis and sensor data interpretation.

Rebuild Procedures:

Detailed instructions for overhauling engines, transmissions, and other major components.

📊 Manual Specifications

File Format

File Type:

Searchable:

Printable:

Print Quality

Image Resolution:

High-resolution, clear images and diagrams.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 4Cyl:

4G63 (2.0L DOHC Turbocharged - performance variant like GSR), 4G64 (2.4L SOHC).

Engine Code V6:

6A12 (2.0L V6 DOHC), 6A13 (2.5L V6 SOHC).

Performance

Horsepower 4Cyl Naturally Aspirated:

Approx. 130-140 HP (4G64).

Horsepower 4Cyl Turbocharged:

Approx. 200-220 HP (4G63 Turbo).

Horsepower V6 2.0L:

Approx. 140-150 HP (6A12).

Horsepower V6 2.5L:

Approx. 160-170 HP (6A13).

Torque 4Cyl Naturally Aspirated:

Approx. 130-135 lb-ft (4G64).

Torque 4Cyl Turbocharged:

Approx. 200-205 lb-ft (4G63 Turbo).

Torque V6 2.0L:

Approx. 130-135 lb-ft (6A12).

Torque V6 2.5L:

Approx. 155-160 lb-ft (6A13).

Fuel System

Injection Type:

Multi-Point Fuel Injection (MPI) or Electronic Fuel Injection (EFI).

Fuel Type:

Unleaded Gasoline.

Fuel Octane Rating:

87 Octane Minimum (check specific models, performance variants may recommend higher).

🔧 Transmission

Standard

Standard Transmission:

5-Speed Manual Transmission (various models).

Optional

Optional Transmission:

4-Speed Automatic Transmission (available on most models).

Features

AWD System:

Optional 'Active Four' All-Wheel Drive system (often paired with 4G63 turbo engine).

📐 Dimensions

Exterior

Length:

Approx. 182.9 inches (4645 mm) for sedan.

Width:

Approx. 69.7 inches (1770 mm).

Height:

Approx. 54.1 inches (1375 mm) for sedan.

Wheelbase:

Approx. 104.7 inches (2660 mm).

Weights

Curb Weight:

Varies by model and engine, typically 3000-3400 lbs (1360-1540 kg).

🛡️ Safety Features

Ratings

NHTSA Frontal Impact:

Not rated or limited data available for this model year.

IIHS Crash Tests:

Limited data available; generally considered average for its era.

Active Features

Available on higher trims or as an option.

Passive Features

Airbags:

Driver-side airbag standard on most models; passenger airbag optional or unavailable.

Seatbelts:

3-point front seatbelts, 2-point rear seatbelts (some models may have 3-point rear belts).

💡 Technology Features

Infotainment

Audio System Features:

Standard AM/FM radio, cassette player. Optional CD player available on higher trims.

Speaker Configuration:

Typically 4 to 6 speakers depending on trim level.

Driver Assistance

Cruise Control:

Available on most models.

Connectivity

Bluetooth:

Not available (standard for the era).

Usb Ports:

Not available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles (4,800-8,000 km) or 6 months, whichever comes first (refer to manual for specific engine).

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on conditions.

Spark Plug Replacement:

Every 30,000-60,000 miles (48,000-96,000 km) depending on plug type (copper, platinum).

Timing Belt Replacement:

Crucial for 4G63/4G64 engines. Recommended every 60,000-90,000 miles (96,000-144,000 km). Failure can cause severe engine damage.

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 5W-30 or 10W-30 recommended (check manual for temperature variations).

Engine Oil Capacity:

Approx. 4.0-5.0 quarts (3.8-4.7 liters) with filter, depending on engine.

Coolant Type:

Ethylene glycol-based antifreeze (green) mixed 50/50 with distilled water.

Transmission Fluid Manual:

API GL-4 Gear Oil, SAE 75W-90 or 80W-90.

Transmission Fluid Automatic:

Mitsubishi Diamond SP-II or SP-III (or equivalent Dexron III/Mercon).

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Engine Mounts:

Can degrade over time, leading to increased vibration and engine noise.

Automatic Transmission Shifting:

Some models may experience rough shifting or delayed engagement due to valve body issues or worn solenoids.

Radiator Leaks:

Common wear item; leaks can occur at the end tanks.

Power Steering Pump Leaks:

Leaking seals or hoses can lead to reduced power steering assist.

Window Regulators:

Can become stiff or fail, preventing windows from operating smoothly.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors Origin:

Founded in 1970, emerging from Mitsubishi Shipbuilding Co., Ltd. Known for engineering prowess and innovative technologies.

Model Evolution

Galant Introduction:

First generation introduced in 1969. The 1994 model represents the fourth generation (E30 series) which debuted in 1987 and underwent facelifts and powertrain updates.

Production

Manufacturing Locations:

Primarily Japan (Mizushima Plant), with some assembly in other countries depending on market.

🏆 Awards & Recognition

Recognitions

Car And Driver Ten Best:

The Galant was often lauded for its engineering and driving dynamics, though not a consistent 'Ten Best' recipient.

Ratings

Consumer Reports Reliability:

Varies by year and specific component; generally considered average to above average for its class in this era, but specific model years and powertrains should be researched.

Certifications

Emissions Compliance:

Designed to meet EPA emissions standards for 1994 model year.