Mitsubishi Galant 1988-1992 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Model Generations Covered: E3_A, E3_3A, E3_5A Codes Chassis Codes Covered: E33A, E35A, E38A, E39A Engine Codes Covered: 4G37, 4G61, 4G63, 4G63T (likely...

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Type: Car

Vendor:

Sku: 57626

Tags: 1988 1989 1990 1991 1992 Car Cars Galant Misc Mitsubishi

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Model Generations Covered:

E3_A, E3_3A, E3_5A

Codes

Chassis Codes Covered:

E33A, E35A, E38A, E39A

Engine Codes Covered:

4G37, 4G61, 4G63, 4G63T (likely for AWD performance models), 6G71

👋 Introduction

Market Position

Era Positioning:

Mid-size family sedan/coupe, competing with Honda Accord, Toyota Camry, Ford Tempo, Chevrolet Celebrity

Competitive Analysis

Key Competitors:

Honda Accord, Toyota Camry, Nissan Maxima, Ford Taurus, Chevrolet Lumina

Key Features

Platform Variant:

Often featured advanced chassis technologies for its time, including multi-link rear suspension and optional All-Wheel Drive (AWD)

Engine Options Variety:

Offered a range of 4-cylinder and V6 engines, including performance-oriented turbocharged variants for some models

Design Evolution:

Marked a significant stylistic departure with more aerodynamic and modern styling compared to previous generations

📋 Manual Details

Coverage Areas

Years Covered:

1988, 1989, 1990, 1991, 1992

Page Count

Estimated Page Count:

1000+

Manual Type

Manual Type:

Full Service & Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine overhaul, cylinder head, block assembly, lubrication, cooling, fuel, ignition, exhaust, emissions

Engine Management:

ECU, sensors, actuators, diagnostics, fuel injection, ignition timing

Transmission Manual:

Clutch, gearbox overhaul, shifting mechanisms, drive shafts

Transmission Automatic:

Automatic transmission overhaul, hydraulic control, torque converter, electronic control units

Drivetrain AWD:

Center differential, transfer case, rear differential (for AWD models)

Suspension:

Front and rear suspension geometry, components, alignment, shock absorbers, springs, bushings

Steering:

Power steering system, rack and pinion, steering column, wheel alignment

Brakes:

Front and rear brake systems (disc/drum), ABS (if equipped), parking brake, hydraulic components, fluid specifications

Electrical System:

Battery, charging system, starting system, lighting, fuses, relays, wiring diagrams, body electricals

HVAC:

Heating, ventilation, air conditioning system components, refrigerant, servicing

Body And Interior:

Body panel removal and installation, interior trim, glass, doors, latches, seats

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, spark plugs, timing belts, fluid checks and changes

Troubleshooting:

Diagnostic charts, symptom-based fault finding, common problem solutions

Engine Repair:

Piston ring replacement, bearing service, valve adjustments, head gasket replacement, timing belt replacement

Transmission Overhaul:

Complete disassembly and reassembly of manual and automatic transmissions

Brake Service:

Brake pad/shoe replacement, rotor/drum resurfacing or replacement, caliper overhaul, bleeding procedures

Electrical Diagnostics:

Using multimeters, oscilloscopes, tracing short circuits, open circuits, diagnosing sensor failures

Suspension Alignment:

Adjustment procedures for camber, caster, toe

Ac Service:

Refrigerant charging, leak detection, component replacement

Bodywork Repair:

Panel replacement, dent repair, rust treatment

Technical Depth

Depth:

Comprehensive: from basic maintenance to full engine and transmission rebuilds, detailed electrical schematics

Diagnostic Information:

Detailed diagnostic trouble codes (DTCs) and troubleshooting flows

Torque Specifications:

Precise torque values for all critical fasteners

Tolerances:

Engine and transmission component wear tolerances for rebuilding

Wiring Diagrams:

Complete and detailed electrical system wiring diagrams

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content

Print Quality

Printability:

Printable pages

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine 1 Code:

Engine 1 Type:

2.0L DOHC 16-valve Inline-4 (Naturally Aspirated and Turbocharged)

Engine 1 Displacement Cc:

Engine 1 Hp Na:

~140-155 hp

Engine 1 Hp Turbo:

~190-200 hp (GSi/GT models)

Engine 1 Torque Nm Na:

~175-185 Nm

Engine 1 Torque Nm Turbo:

~255-260 Nm

Optional Engine

Engine 2 Code:

Engine 2 Type:

2.5L SOHC 24-valve V6

Engine 2 Displacement Cc:

Engine 2 Hp:

~150-160 hp

Engine 2 Torque Nm:

~200-210 Nm

Performance

Performance Engine Options:

Available with naturally aspirated 4-cylinder, turbocharged 4-cylinder (4G63T), and V6 engines

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Octane Rating Recommended:

87 AKI (for NA engines), 91 AKI (for Turbocharged engines)

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual

Optional

Optional Transmission:

4-speed Automatic (with Lock-up)

Features

AWD Availability:

Available on certain trim levels, typically with the 4G63T engine (e.g., AWD GSR/GT models)

Clutch Type:

Hydraulically actuated dry single plate clutch

📐 Dimensions

Exterior

Length Mm:

~4545 - 4610

Width Mm:

~1710 - 1735

Height Mm:

~1395 - 1415

Wheelbase Mm:

~2600

Track Width Front Mm:

~1450

Track Width Rear Mm:

~1455

Weights

Curb Weight Kg:

~1250 - 1450

Gross Vehicle Weight Rating Kg:

~1750 - 1900

🛡️ Safety Features

Ratings

NHTSA Ratings:

Not extensively tested by modern standards; likely had basic front impact protection.

Active Features

Optional Anti-lock Braking System (ABS) on some models

Passive Features

Airbags:

Driver-side airbag standard on later models (1991/1992), optional earlier.

Seatbelts:

Three-point seatbelts with pretensioners (driver/passenger)

Rollover Protection:

Reinforced body structure

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player on higher trims

Speaker Configuration:

Typically 4 or 6 speaker systems

Driver Assistance

Cruise Control:

Standard on many trim levels

Anti Lock Brakes:

Optional, as mentioned in safety

Connectivity

No Modern Connectivity:

No Bluetooth, USB, or smartphone integration; analog systems only.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,000-5,000 miles or 6 months, whichever comes first (using recommended oil type)

Engine Oil Filter Replacement:

With every oil change

Timing Belt Replacement:

Every 60,000 miles or 4 years (critical for 4G63/6G71 engines to prevent catastrophic failure)

Spark Plug Replacement:

Every 30,000-60,000 miles depending on plug type (e.g., platinum vs. standard)

Coolant Flush:

Every 2 years or 30,000 miles

Transmission Fluid Change:

Manual: Every 60,000 miles; Automatic: Every 30,000-50,000 miles (depending on driving conditions)

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 5W-30 or 10W-30 (check owner's manual for specific viscosity based on temperature)

Engine Oil Capacity Liters:

~4.0 - 4.5 (depending on engine)

Coolant Type:

Ethylene Glycol based antifreeze (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent)

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

Dexron II or equivalent ATF

Manual Transmission Fluid Type:

API GL-4, SAE 75W-90 (or specified viscosity)

Automatic Transmission Fluid Type:

Dexron II or equivalent ATF

Known Issues

Engine:

Timing belt failure (critical maintenance), oil leaks from seals, some issues with ignition system components (e.g., distributor cap/rotor on older models).

Suspension:

Worn ball joints, tie rod ends, and bushings due to age and mileage; strut mounts can degrade.

Electrical:

Corroded ground points, aging wiring harnesses, failing window regulators, HVAC blower motor resistor failures.

Rust:

Common rust areas include wheel wells, rocker panels, and subframes, especially in areas with harsh winters.

Part Numbers

Timing Belt Kit Example:

e.g., Gates TCK186 (verify for specific engine)

Oil Filter Example:

e.g., Fram PH5793 or Wix 51515 (verify for specific engine)

📚 Vehicle History

Brand Heritage

Mitsubishi History:

Mitsubishi Motors, a division of the Mitsubishi Group, has a long history in automotive manufacturing known for innovation and reliability.

Model Evolution

Previous Generation:

E10 Series Galant (1983-1987)

Subsequent Generation:

8th Generation Galant (1993-1998)

Design Inspiration:

The E30 Galant featured aerodynamic styling heavily influenced by the Lancer FTO concept car and shared platforms with other Mitsubishi models.

Production

Production Period:

1987-1993

Manufacturing Plants:

Primarily Japan (e.g., Mizushima Plant), with some assembly in other global locations.

🏆 Awards & Recognition

Recognitions

Awards History:

While specific major awards are scarce for this particular generation, the Galant series consistently received praise for its value and reliability in its class.

Ratings

Consumer Ratings:

Generally positive for its era, often cited for solid engineering and durable powertrains, especially the 4G63 engine.