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Mitsubishi Galant 1997-2001 All Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: 8th Generation (2000-2004 in North America, 1997-2003 elsewhere) Chassis Code Primary: E50/E60/E70/E80 (JDM/Global), DE/DJ/DM (North America) Engine Codes Covered: 4G63 (2.0L...
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Type: Car
Vendor:
Sku: 81842
Mitsubishi Galant 1997-2001 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation:
8th Generation (2000-2004 in North America, 1997-2003 elsewhere)
Chassis Code Primary:
E50/E60/E70/E80 (JDM/Global), DE/DJ/DM (North America)
Engine Codes Covered:
4G63 (2.0L DOHC I4 - Turbocharged in VR-4/GSR variants), 4G64 (2.4L SOHC I4), 6A13 (2.5L V6 DOHC MIVEC)
Codes
OBD Standard:
OBD-II
👋 Introduction
Market Position
Vehicle Class:
Mid-size sedan
Target Audience:
Families, individuals seeking reliable transportation with a touch of sportiness (especially VR-4 variants)
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Mazda 626, Ford Taurus
Key Features
Design Philosophy:
A blend of aerodynamic styling, comfortable interior, and for certain trims, performance-oriented engineering
Drivetrain Options:
Front-wheel drive (FWD) and All-wheel drive (AWD) available on specific models (e.g., VR-4)
Distinguishing Features:
The optional 2.5L V6 engine and the high-performance turbocharged 4G63 engine in the VR-4 model were significant draws, offering potent acceleration and handling
📋 Manual Details
Coverage Areas
Years Covered:
1997, 1998, 1999, 2000, 2001
Regions Covered:
All regions (North America, Japan, Europe, etc., depending on specific engine/trim variants)
Page Count
Estimated Page Count:
1000+
Manual Type
Manual Type:
Comprehensive Service & Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control, starting and charging, engine performance diagnostics
Transmission Systems:
Manual transmission (G5M/W5M series), Automatic transmission (F4A/W4A series), Clutch system, driveline components (axles, driveshafts)
Brake Systems:
Front and rear brakes (disc, drum), ABS system, parking brake
Steering Suspension:
Power steering, steering rack, suspension components (struts, springs, control arms), wheel alignment
Electrical Systems:
Battery, charging system, starter, lighting, ignition system, power windows, mirrors, locks, wipers, horn, instrumentation, ECU, wiring diagrams
Body Chassis:
Body panels, doors, glass, interior trim, chassis components, rust prevention and undercoating
HVAC System:
Air conditioning, heating, ventilation, blower motor, refrigerant system
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid replacement, air filter replacement, tire rotation
Repair Procedures:
Engine component replacement (head gasket, pistons, rings), transmission overhaul, brake caliper rebuild, suspension component replacement, electrical component diagnostics and replacement
Troubleshooting Guidance:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, electrical circuit analysis
Diagnostic Procedures:
Engine performance testing, fuel pressure testing, compression testing, emission system testing, ABS system diagnostics
Special Tools Required:
Identification of specialized tools needed for specific repairs (e.g., torque wrenches, engine timing tools, diagnostic scanners)
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed wiring diagrams and diagnostic procedures
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes (typically)
Print Quality
Print Quality:
High-resolution, suitable for printing individual sections or the entire manual
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Base Engine:
2.4L DOHC I4 (4G64)
Optional Engine 1:
2.0L DOHC I4 Turbocharged (4G63)
Optional Engine 2:
2.5L DOHC V6 MIVEC (6A13)
Performance
2.4L Horsepower:
Approx. 145-150 hp @ 5500-6000 rpm (varies by market and year)
2.4L Torque:
Approx. 150-155 lb-ft @ 3500-4000 rpm (varies by market and year)
2.0L Turbo Horsepower:
Approx. 240-250 hp @ 6000 rpm (VR-4/GSR models)
2.0L Turbo Torque:
Approx. 255-260 lb-ft @ 3000-3500 rpm (VR-4/GSR models)
2.5L V6 Horsepower:
Approx. 190-200 hp @ 6000-6500 rpm
2.5L V6 Torque:
Approx. 185-190 lb-ft @ 4500-5000 rpm
Fuel System
Fuel System:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating as per owner's manual, premium recommended for turbo models)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission (with electronic control and sport mode on some variants)
Features
AWD System:
Advanced All-Wheel Drive system with Active YAW Control (AYC) available on VR-4 models
Transmission Fluid Spec:
Refer to manual for specific ATF type (e.g., DiaQueen SP-III or equivalent for automatic) and manual transmission gear oil specification (e.g., GL-4 or GL-5)
📐 Dimensions
Exterior
Length:
Approx. 185.0 - 188.0 inches (4700 - 4775 mm)
Width:
Approx. 70.3 inches (1785 mm)
Height:
Approx. 55.7 - 56.3 inches (1415 - 1430 mm)
Wheelbase:
Approx. 104.7 inches (2660 mm)
Weights
Curb Weight:
Approx. 3100 - 3500 lbs (1406 - 1588 kg), depending on engine and drivetrain
Cargo
Trunk Capacity:
Approx. 14.1 - 15.0 cu ft (399 - 425 L)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star driver, 4-star passenger (for specific testing year, consult NHTSA)
IIHS Side Impact:
Good (for specific testing year, consult IIHS)
Active Features
ABS:
Standard on most models, optional on base trims
Traction Control:
Available on certain higher trims, especially AWD models
Passive Features
Airbags:
Driver and front passenger airbags standard
Seatbelts:
Three-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player and optional CD player. Speaker configurations varied by trim level.
Climate Control:
Manual or automatic climate control systems available depending on trim.
Driver Assistance
Cruise Control:
Available on most trim levels.
Connectivity
Connectivity Features:
Limited by era; primarily focused on basic vehicle functions. No integrated Bluetooth or advanced telematics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles or 3-6 months, depending on driving conditions and oil type (refer to manual for exact recommendation)
Transmission Fluid Change:
Every 30,000 - 60,000 miles for automatic transmissions, refer to manual for manual transmission service
Coolant Flush:
Every 30,000 - 60,000 miles or 2-4 years
Spark Plug Replacement:
Every 60,000 - 100,000 miles depending on spark plug type (e.g., iridium)
Fluid Specifications
Engine Oil Spec:
API Service SG or SH, SAE 5W-30 or 10W-30 (check manual for specific viscosity and API rating)
Coolant Spec:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based antifreeze/coolant with deionized water, typically a 50/50 mix)
Brake Fluid Spec:
DOT 3 or DOT 4
Known Issues
Engine Issues:
Head gasket failures (especially on earlier 4G63/4G64 engines), oil leaks, potential for seized piston rings on high-mileage engines.
Transmission Issues:
Automatic transmission solenoid issues, potential for clutch wear on manual transmissions.
Suspension Issues:
Worn ball joints and tie rod ends, premature strut wear.
Electrical Issues:
Power window motor failures, alternator issues, interior light malfunctions.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors History:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a history dating back to the early 20th century, known for innovation and diverse product lines
Model Evolution
Galant 8Th Gen Introduction:
The 8th generation Galant represented a significant redesign, moving towards a sleeker, more aerodynamic profile. It was available in various trims catering to different market segments, from economy-focused to performance-oriented (VR-4).
Production
Production Locations:
Primarily manufactured in Japan, with some assembly in other global locations depending on the market.
🏆 Awards & Recognition
Recognitions
Model Accolades:
While specific awards for this generation are not as widely publicized as some direct competitors, the Galant was generally regarded as a competent and stylish mid-size sedan, with the VR-4 variant often praised for its performance and advanced AWD system.
Ratings
Consumer Reports Ratings:
Ratings varied year by year and by specific components; consulting historical Consumer Reports data for the specific model year is recommended.
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