Segment:
Mid-size sedan, competing in a popular and competitive segment of the automotive market during its production years.
Competitors:
Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Lumina.
Distinguishing Factors:
Known for its comfortable ride, stylish (for its time) design, and reliable Japanese engineering. Offered a balance of practicality and a touch of sportiness in some trims.
Engine:
Detailed diagnostics, repair, and overhaul for all engine variants, including timing belt replacement, valve adjustments, and fuel system servicing.
Transmission:
Covers both manual and automatic transmissions, including clutch service, gear shift linkage adjustment, and automatic transmission fluid (ATF) changes and diagnostics.
Brakes:
Front and rear brake systems, including disc and drum brake servicing, hydraulic system bleeding, brake pad and rotor replacement, and ABS (if equipped).
Suspension And Steering:
Front and rear suspension components (struts, shocks, control arms, bushings), steering gear, power steering system, and wheel alignment specifications.
Electrical System:
Complete wiring diagrams, component locations, fuse and relay information, starter, alternator, battery servicing, lighting system, and diagnostic procedures for electrical faults.
Body And Chassis:
Body panel removal and installation, door mechanisms, glass replacement, interior trim, and chassis component repair.
Heating Ventilation And Air Conditioning HVAC:
HVAC system diagnostics, refrigerant handling, component replacement (compressor, condenser, evaporator), and climate control system servicing.
Fuel System:
Fuel pump testing, injector servicing, fuel filter replacement, and carburetor (if applicable) or fuel injection system diagnostics.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, and pipe replacement and repair.
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, fluid checks and top-offs, tire rotation, and spark plug replacement.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex issues, often presented in a flowchart or step-by-step format.
Repair:
Detailed, step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly.
Component Replacement:
Instructions for replacing all major and minor components throughout the vehicle.
Specifications And Tolerances:
Includes all necessary torque specifications, measurements, and clearances required for proper assembly and repair.
Depth:
Comprehensive, covering everything from basic DIY maintenance to advanced mechanical and electrical diagnostics and repairs, suitable for professional technicians and experienced DIYers.
Engine Options:
1.8L (4G37), 2.0L (4G63), and 2.4L (4G64) inline-four engines. A V6 option (6G72, 3.0L) was available in some higher trims, particularly in North America.
Hp Torque Variations:
Horsepower and torque figures varied significantly by engine and market. For example, the 2.0L SOHC (4G63) typically produced around 100-113 hp, while the 2.4L (4G64) could produce around 116-130 hp. The 3.0L V6 often produced in the range of 140-160 hp.
Injection Type:
Primarily fuel injection (MPI or ECI) across most models. Carbureted versions may have existed in certain markets for base models.
Codes:
4G37, 4G63 (SOHC/DOHC), 4G64, 6G72.
Timing Belt Chain:
Most engines in this range utilize a timing belt, which requires periodic replacement as a critical maintenance item. The manual will detail replacement intervals and procedures.
Wheelbase Length:
Wheelbase varied slightly by generation and body style, typically around 104.3 inches (2650 mm) for the sedan.
Overall Length:
Approximately 176.6 - 183.1 inches (4485 - 4650 mm) for the sedan.
Width:
Approximately 67.7 inches (1720 mm).
Height:
Approximately 54.5 inches (1385 mm).
Curb Weight:
Curb weight typically ranged from 2,700 to 3,200 lbs (1225 - 1450 kg) depending on engine and equipment.
Crash Test Data:
Specific crash test ratings from official bodies like NHTSA or IIHS for this exact model year range may be limited or unavailable in modern databases. The manual would focus on the vehicle's built-in safety features.
ABS:
Anti-lock Braking System (ABS) was available as an option or standard on higher trims, particularly in later years of this generation. The manual will cover its operation and troubleshooting.
Airbags:
Driver-side airbag became more common during this period, and was likely standard on many models by 1992-1993. Passenger airbags were rare for this era. The manual will detail airbag system components and safety precautions.
Seat Belts:
Front and rear seat belts, with automatic tensioners on front belts becoming standard. Manual will detail seat belt system.
Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months, depending on driving conditions and oil type used. Consult manual for specific recommendations.
Timing Belt Replacement:
Crucial interval. Usually recommended between 60,000 to 90,000 miles (100,000 to 150,000 km). Failure to replace can cause catastrophic engine damage. Manual will provide precise interval and procedure.
Spark Plug Replacement:
Intervals vary by spark plug type (copper, platinum). Typically 30,000 miles for copper, 60,000+ for platinum. Manual will specify.
Engine Oil Type:
API SG or higher. Viscosity typically 10W-30 or 10W-40, but can vary with temperature. Consult owner's manual or the service manual for precise specifications.
Coolant Type:
Ethylene glycol-based antifreeze, typically a green or blue conventional type. Always use a 50/50 mix with distilled water. Manual will specify capacity and type.
Transmission Fluid Type Manual:
API GL-4 gear oil, typically 75W-90 or 80W-90. Manual will specify exact type and capacity.
Transmission Fluid Type Automatic:
Mitsubishi SP-II or SP-III, or equivalent DEXRON-II/III compatible fluid. Manual will specify exact type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4, depending on the system. Manual will specify.
Common Problems:
Issues can include timing belt wear and failure, engine oil leaks (especially from valve cover and oil pan gaskets), cooling system component failures (radiator, hoses), and electrical system glitches (e.g., intermittent dash lights, power window issues). Suspension bushings can also wear over time.
Oil Filter:
Commonly found equivalent part numbers include Fram PH3506, Purolator L30001, Wix 51515. Consult manual for OEM specific part number (e.g., MD097977 for some variants).
Mitsubishi Motors:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a history dating back to 1917 (though automotive production began later).
Galant Generations:
The 1989-1993 models represent the fifth generation (E30 series) of the Mitsubishi Galant, known for its more aerodynamic styling and improved chassis compared to its predecessors. This generation saw a greater focus on refinement and market appeal.
Manufacturing Locations:
Primarily manufactured in Japan. Some models may have been assembled in other countries for specific markets.
Production Years Of Generation:
1987-1993 (for the E30 chassis).