2002 Mitsubishi Galant Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 2002 Codes Platform Code: M Chassis Code: E50/E70/E80 Series (specific to 2002 generation) 👋 Introduction Market Position Segment: Mid-size sedan Target...

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Sku: 150092

Tags: 2002 Car Cars Galant Misc Mitsubishi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Year:

Codes

Platform Code:

Chassis Code:

E50/E70/E80 Series (specific to 2002 generation)

👋 Introduction

Market Position

Segment:

Mid-size sedan

Target Audience:

Families, commuters seeking a reliable and comfortable sedan.

Competitive Analysis

Competitors:

Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus.

Key Features

Design:

Distinctive styling, spacious interior, comfortable ride.

Powertrain Options:

Responsive V6 engine, efficient inline-4 option.

Value Proposition:

Offering a balance of performance, comfort, and reliability at a competitive price point.

📋 Manual Details

Coverage Areas

Primary Coverage:

North America

Secondary Coverage:

Global markets with similar configurations

Page Count

Estimated Pages:

1500-2000 (typical for comprehensive service manuals)

Manual Type

Type:

Service and Repair Manual

Distinction:

Dealership/Professional Technician Level

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication, cooling.

Engine Performance:

Fuel injection, ignition system, emissions control, turbocharging (if applicable).

Transmission Manual:

Manual transmission: disassembly, assembly, gear ratios, clutch operation, synchronizers.

Transmission Automatic:

Automatic transmission: valve body, torque converter, planetary gear sets, hydraulic controls, electronic control unit.

Drivetrain:

Front-wheel drive, axles, CV joints, differential.

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications.

Brakes:

Front and rear brake systems, calipers, rotors, pads, master cylinder, ABS system, parking brake.

Steering:

Power steering system, steering rack, tie rods, steering column, wheel alignment.

Electrical System:

Battery, alternator, starter, ignition switch, lighting, power windows, locks, mirrors, wipers.

Body And Interior:

Body panels, doors, hood, trunk, bumpers, seats, dashboard, trim components, weatherstripping.

HVAC:

Heating, Ventilation, and Air Conditioning system: compressor, condenser, evaporator, blower motor, controls.

Diagnostics:

On-board diagnostics (OBD-II) systems, trouble codes, scan tool usage, diagnostic procedures.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.

Major Repairs:

Engine overhaul, transmission rebuild, suspension component replacement, brake system repair, electrical component troubleshooting.

Troubleshooting:

System-specific diagnostic flowcharts, symptom-based troubleshooting guides, common problem identification.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete component overhaul and diagnostics.

Detail Level:

Detailed step-by-step instructions, torque specifications, wiring diagrams, exploded views, component locations.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, searchable text with clear vector-based diagrams.

Printability:

Printable pages for in-shop use.

Binding Type

Binding:

N/A (PDF format)

Paper Type

Paper:

N/A (PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

6G72 (3.0L V6)

Engine Type:

SOHC V6

Displacement:

2972 cc (3.0 Liters)

Bore X Stroke:

86.0 mm x 86.0 mm

Compression Ratio:

9.0:1

Horsepower Net:

200 hp @ 5500 rpm

Torque Net:

205 lb-ft @ 4500 rpm

Secondary Engine

Engine Code:

4G63 (2.4L Inline-4)

Engine Type:

DOHC Inline-4

Displacement:

2351 cc (2.4 Liters)

Horsepower Net:

140 hp @ 5500 rpm

Torque Net:

150 lb-ft @ 3500 rpm

Performance

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (87 octane recommended)

Ignition System:

Electronic Ignition (Distributorless Ignition System - DIS on some models)

Emissions Control:

Catalytic converter, EGR system, evaporative emission control (EVAP).

🔧 Transmission

Standard

Transmission Type:

4-speed Automatic (F4A42)

Optional

Transmission Type:

5-speed Manual (F5M33)

Features

Automatic Features:

Electronically controlled, Lock-up torque converter.

Fluid Specifications

Automatic Transmission Fluid:

Diamond SP-III (or equivalent)

Manual Transmission Fluid:

GL-4 SAE 75W-90

📐 Dimensions

Exterior

Length:

186.0 inches

Width:

70.7 inches

Height:

56.7 inches

Wheelbase:

107.7 inches

Weights

Curb Weight:

3300 - 3500 lbs (approx.)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

5 Stars (2002 Model Year)

NHTSA Frontal Passenger:

5 Stars (2002 Model Year)

IIHS Moderate Overlap Front:

Good (for similar vehicles of the era)

Active Features

Standard (4-wheel Anti-lock Braking System)

Traction Control:

Optional on some V6 models

Passive Features

Airbags Front:

Driver and front passenger airbags (SRS)

Airbags Side:

Optional front side-impact airbags on higher trims

Seatbelts:

3-point front and rear seatbelts, pretensioners and load limiters for front seats.

💡 Technology Features

Infotainment

Audio System:

Optional Rockford Fosgate premium audio system, standard AM/FM/CD player.

Climate Control:

Manual or automatic climate control options.

Driver Assistance

Cruise Control:

Standard on most trims.

Keyless Entry:

Optional on some models.

Connectivity

OBD Ii Port:

Standard for diagnostics and emissions monitoring.

🔧 Maintenance

Service Intervals

Oil Change:

Every 3,750 miles or 3 months (severe conditions) / 7,500 miles or 6 months (normal conditions) using synthetic oil.

Engine Air Filter:

Inspect every 15,000 miles, replace as needed or every 30,000 miles.

Spark Plugs:

Replace every 60,000 miles (platinum or iridium type recommended).

Timing Belt:

Replace every 90,000 miles or 7 years (V6 engine).

Fluid Specifications

Engine Oil:

SAE 5W-30 (API Service SG or higher, or ILSAC GF-2 or higher)

Engine Coolant:

Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with distilled water)

Brake Fluid:

DOT 3

Known Issues

Engine Mounts:

Degradation of engine and transmission mounts leading to vibration.

Oxygen Sensors:

Premature failure of oxygen sensors, affecting fuel economy and emissions.

Automatic Transmission:

Occasional hard shifts or slippage, often related to fluid condition or valve body issues.

Power Steering:

Leaks from power steering hoses or pump failure.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors:

Founded in 1970, Mitsubishi Motors Corporation is a Japanese multinational automotive manufacturer.

Model Evolution

Galant Lineage:

The Galant nameplate has been used by Mitsubishi since 1969, with numerous generations and body styles.

Eighth Generation:

The 2002 model is part of the eighth generation (1996-2004), known for its distinctive styling and improved refinement.

Production

Manufacturing Location:

Primary assembly in North America (Normal, Illinois, USA) and Japan.

🏆 Awards & Recognition

Recognitions

Safety Awards:

The 2002 Galant received top safety ratings from NHTSA, contributing to its appeal.

Ratings

Consumer Reports:

Mixed reviews depending on the year and specific components, common for vehicles of this era to have some reliability concerns in certain areas.