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Mitsubishi Galant 1992-1997 Service Repair Manual

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The Mitsubishi Galant, specifically the 8th generation produced between 1992 and 1997, represents a significant evolution in mid-size sedan design, blending aerodynamic styling with a refined interior. Building on a...
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Mitsubishi Galant 1992-1997 Service Repair Manual
The Mitsubishi Galant, specifically the 8th generation produced between 1992 and 1997, represents a significant evolution in mid-size sedan design, blending aerodynamic styling with a refined interior. Building on a legacy of engineering, this generation offered a comfortable ride and a competitive value proposition, often featuring advanced technologies for its era. Available with a range of engines from efficient 2.0L four-cylinders to potent 3.0L V6 powerplants, and paired with either manual or automatic transmissions, the Galant was engineered for both everyday practicality and engaging driving dynamics, making it a notable contender in its segment. This comprehensive Service and Repair Manual provides in-depth coverage for the Mitsubishi Galant models from 1992 through 1997. It details essential maintenance procedures, from routine fluid changes and filter replacements to critical timing belt service. The manual also offers extensive guidance on troubleshooting and repairing all major vehicle systems, including the powertrain, chassis, and electrical components, supported by detailed diagrams and specifications. Designed for professional technicians and advanced DIY enthusiasts, this resource ensures owners can effectively maintain their vehicle's performance, reliability, and safety throughout its lifespan.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Years Covered:
1992, 1993, 1994, 1995, 1996, 1997
Platform:
Mitsubishi Eterna/Galant (8th Generation)
Codes
Chassis Codes Common:
E33A, E39A, E55A, E75A, E85A, E88A, E15A, E16A, E18A
👋 Introduction
Market Position
Segment:
Mid-size sedan, known for its comfortable ride, distinctive styling, and increasingly for its reliability and performance, particularly with V6 engines.
Competitive Analysis
Key Competitors:
Honda Accord, Toyota Camry, Nissan Altima, Mazda 626, Ford Taurus, Chevrolet Lumina.
Key Features
Design Philosophy:
This generation emphasized aerodynamic styling, a spacious and refined interior, and advanced features for its time.
Value Proposition:
Offered a blend of Japanese engineering quality with European styling cues, often at a competitive price point.
📋 Manual Details
Coverage Areas
Primary Languages:
English
Regions Covered:
Global (primarily North American and European specifications for this generation, with universal principles applied)
Page Count
Estimated Page Count:
1000+ (typical for comprehensive service manuals of this era)
Manual Type
Type:
Service and Repair Manual
Documentation Source:
Likely based on OEM factory service manuals, compiled for professional and advanced DIY use.
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, fuel injection, ignition, exhaust, engine management
Drivetrain:
Transmission (manual & automatic), clutch, drive axles, differential
Chassis:
Suspension (front & rear), steering system, braking system (ABS included), wheels and tires
Electrical:
Wiring diagrams, lighting system, charging system, starting system, power accessories, body electronics, instrument cluster, diagnostic connectors (OBD-I / early OBD-II)
Body:
Exterior body panels, interior trim, doors, windows, HVAC system, safety systems (airbags, seatbelts)
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes, filter replacements, spark plugs, belts, hoses
Repair:
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component renewal, electrical component diagnosis and repair, body panel replacement
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation and clearing (for applicable models)
Adjustment And Calibration:
Ignition timing, throttle body adjustment, idle speed control, wheel alignment specifications
Troubleshooting Methodology:
Systematic approach using flowcharts, symptom analysis, and diagnostic codes.
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics)
Manual Type Detail
Target Audience:
Professional automotive technicians, mechanics, and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans, typically searchable text for ease of navigation and printing.
Searchability:
Likely searchable PDF, allowing users to quickly find specific topics or repair procedures.
Print Quality
Reproducibility:
Printable pages for workshop use.
Binding Type
Digital Format Notes:
Delivered as a digital download; no physical binding applies.
Paper Type
Digital Format Notes 2:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
4G63 (2.0L SOHC/DOHC I4), 6A12 (2.0L V6 MIVEC SOHC/DOHC), 6G72 (3.0L SOHC V6)
Displacement Range:
2.0L, 2.5L, 3.0L
Performance
Horsepower Range:
Approx. 130 HP (2.0L SOHC) to 220 HP (3.0L V6 in some markets/trims).
Torque Range:
Approx. 135 lb-ft to 200 lb-ft, varying by engine.
Fuel System
Induction Type:
Electronic Fuel Injection (EFI), Multi-port Fuel Injection (MPI)
Fuel Type Recommended:
Unleaded Gasoline (Octane rating typically 87 or higher, consult manual for specific engine requirements).
Engine Management
ECU Type:
Proprietary Mitsubishi Engine Control Unit (ECU), with OBD-I diagnostics common, transitioning to early OBD-II for later models.
🔧 Transmission
Standard
Transmission Type Common:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (INVECS-II or similar control for later models)
Features
Automatic Features:
Sportronic mode (select models), electronic control for smoother shifts.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or SAE 75W-80 gear oil (refer to manual for specific gearbox).
Automatic Transmission Fluid:
Diamond SP-II, SP-III, or equivalent ATF (Dexron III may be acceptable but consult manual).
📐 Dimensions
Exterior
Length:
Approx. 4700-4800 mm (185-189 inches), varies by market and specific model.
Width:
Approx. 1750-1770 mm (68.9-69.7 inches).
Height:
Approx. 1390-1410 mm (54.7-55.5 inches).
Wheelbase
Wheelbase:
Approx. 2700 mm (106.3 inches).
Weights
Curb Weight:
Approx. 1350-1550 kg (2976-3417 lbs), depending on engine and equipment.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varies by year and specific crash test data availability. Generally good for its era, but without modern standards.
Active Features
Braking System:
Front disc, rear disc or drum depending on trim. Optional Anti-lock Braking System (ABS) available.
Passive Features
Airbags:
Driver airbag standard on most models from mid-period; passenger airbag optional or standard on later models.
Seat Belts:
Front and rear seat belts with pretensioners and load limiters on front seats (later models).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD players. Speaker configurations varied by trim level.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an option on many trims and became more prevalent in later years.
Traction Control:
Traction control systems (TCL) were available on some higher-trim V6 models, often integrated with the ABS.
Connectivity
Diagnostic Ports:
OBD-I diagnostic port (12-pin Mitsubishi connector) in earlier years, transitioning to the OBD-II 16-pin connector towards the end of the model run (check specific vehicle year/market).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 to 7,500 miles (5,000 to 12,000 km) or 6-12 months, depending on driving conditions and oil type (consult manual for specific recommendation).
Timing Belt Replacement:
Critical for 4G63 and 6G72 engines. Typically every 60,000 to 90,000 miles (96,000 to 144,000 km) or 5-7 years. Failure can cause catastrophic engine damage.
Spark Plug Replacement:
Varies by plug type (copper, platinum, iridium), typically 30,000 to 100,000 miles.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher. Viscosity typically SAE 5W-30 or 10W-30, depending on ambient temperature (refer to manual for exact specs).
Coolant Type:
Ethylene glycol based coolant, typically a green type (Mitsubishi Genuine Long Life Coolant or equivalent).
Brake Fluid Type:
DOT 3 or DOT 4, according to manual recommendations.
Known Issues
Engine Common:
Oil leaks (valve cover gasket, crank seals), coolant leaks (heater core, hoses), carbon buildup in intake ports (especially on early DOHC engines), timing belt tensioner noise.
Transmission Common:
Automatic transmission solenoid issues, torque converter shudder, manual clutch wear.
Suspension Common:
Worn ball joints, tie rod ends, control arm bushings leading to clunking noises or poor handling. Rear suspension compliance pivot bushings can wear.
Electrical Common:
HVAC blower motor resistor failure, power window regulator issues, intermittent dashboard warning lights, alternator failure.
Body Common:
Rust around wheel arches, rocker panels, and rear quarter panels, especially in areas with road salt. Condensation within headlights.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi has a long history of engineering innovation, known for robust powertrains (like the 4G63) and distinctive designs.
Model Evolution
Galant Generation 8:
The 8th generation (1992-1997) marked a significant styling departure from previous generations, with a more fluid, rounded, and aerodynamic design. It was also known for its comfortable interior and advanced (for the time) features like multi-link rear suspension.
Production
Manufacturing Locations:
Primarily Japan, with some assembly in other international locations.
Market Introduction:
Launched in Japan in late 1991, followed by global markets through 1992.
🏆 Awards & Recognition
Recognitions
Car And Driver:
The Galant often appeared on Car and Driver's Ten Best lists in earlier generations, and this generation received positive reviews for its styling and comfort.
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