Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 4

Mitsubishi Galant 1992-1998 Service Repair Workshop Manual

Regular price
$16.99
Sale price
$16.99
Regular price
The Mitsubishi Galant, specifically the 8th Generation produced from 1993 to 1998, is a mid-size sedan recognized for its sleek, aerodynamic styling and comfortable interior. This generation offered a range...
15 people are viewing this right now
Type: Car
Vendor:
Sku: 58160
Mitsubishi Galant 1992-1998 Service Repair Workshop ManualMitsubishi Galant 1992-1998 Service Repair Workshop ManualMitsubishi Galant 1992-1998 Service Repair Workshop Manual
The Mitsubishi Galant, specifically the 8th Generation produced from 1993 to 1998, is a mid-size sedan recognized for its sleek, aerodynamic styling and comfortable interior. This generation offered a range of engine options, from efficient four-cylinder units to a powerful turbocharged four-cylinder in the performance-oriented VR-4 model, which also featured an advanced all-wheel-drive system. The Galant was noted for its sporty handling and a distinctive rounded profile, setting it apart in its segment and competing with established models like the Toyota Camry and Honda Accord. Its engineering quality and reliability are characteristic of its era, with the VR-4 trim providing a unique blend of performance and technology for its time. This comprehensive factory service manual is designed to provide in-depth technical information for the Mitsubishi Galant, covering all trim levels including GS, LS, ES, and VR-4, for model years 1993 through 1998. The manual details routine maintenance procedures, extensive diagnostic troubleshooting for all major systems, and step-by-step repair and rebuilding instructions for engines, transmissions, drivetrain, suspension, steering, brakes, and body components. It includes crucial technical specifications, torque values, wiring diagrams, and insights into common issues, making it an indispensable resource for professional technicians and dedicated enthusiasts seeking to maintain, repair, or restore their vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Model Generation:
8th Generation
Codes
Chassis Codes:
E31A, E32A, E33A, E34A, E35A, E38A, E39A, E52A, E53A, E54A, E55A, E57A, E64A, E72A, E74A, E77A, E85A, E88A, E94A, E95A, E96A, E97A, E98A
Engine Codes Common:
4G63, 4G63T (VR-4), 4G93, 4G94, 6A12, 6A13
👋 Introduction
Market Position
Segment:
Mid-size sedan
Usp Early 90S:
Known for its stylish design, comfortable ride, and sporty handling, especially in the VR-4 trim.
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Maxima, Ford Taurus, Chevrolet Lumina.
Key Features
Design:
Sleek, aerodynamic styling with a distinctive rounded profile, a departure from many contemporaries.
Performance Variants:
The Galant VR-4 offered all-wheel drive, a turbocharged engine, and advanced handling systems, making it a unique proposition in its class.
Interior:
Spacious and well-appointed interior for its class, with comfortable seating and good ergonomics.
📋 Manual Details
Coverage Areas
Covered Years:
1992, 1993, 1994, 1995, 1996, 1997, 1998
Trim Levels Covered:
All, including GS, LS, ES, VR-4
Page Count
Estimated Page Count:
Approximately 2000+ pages (typical for comprehensive factory service manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, component diagnostics, timing belt replacement, cylinder head service, piston and connecting rod procedures, crankshaft and bearing service, oil pump and lubrication system.
Engine Electrical:
Ignition system, fuel injection system (MPI), starting and charging systems, sensor diagnostics (MAP, TPS, O2, Crankshaft Position), ECU operation and troubleshooting, wiring diagrams.
Transmission Manual:
Clutch system, gear selection mechanisms, internal transmission components, lubrication, overhaul procedures, diagnostic troubleshooting.
Transmission Automatic:
Automatic transmission operation, hydraulic control system, valve body service, torque converter, transmission fluid service, electronic control unit (TCU) diagnostics, overhaul procedures.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems (including Viscous Coupling Unit for VR-4), drive axles, CV joints, differential service, propeller shaft (AWD), rear differential (AWD).
Suspension:
Front suspension (MacPherson strut), rear suspension (Multi-link), shock absorbers, springs, control arms, bushings, wheel alignment specifications and procedures, wheel bearing replacement.
Steering:
Power steering system, steering gear, steering column, tie rod ends, power steering pump and rack diagnostics, fluid specifications, service procedures.
Brakes:
Front and rear disc brakes, brake pads and rotors, brake calipers, hydraulic system (master cylinder, brake lines, wheel cylinders), ABS (Anti-lock Braking System) operation and diagnostics, brake fluid specifications and bleeding procedures.
Electrical Body:
Lighting system (headlights, taillights, interior), power windows, power door locks, mirrors, wipers and washers, horn, interior/exterior lighting circuits, fuse box locations and descriptions, relays.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, A/C compressor, refrigerant system, blower motor, controls, diagnostics, and repair.
Body Chassis:
Frame and body structure, exterior panels, doors, hood, trunk, bumpers, interior trim, glass replacement, door panel removal, noise and vibration reduction.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, EVAP system, emissions control components.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, exhaust pipes, O2 sensor mounting.
Procedures Included
Routine Maintenance:
Oil and filter change, air filter replacement, spark plug replacement, fuel filter replacement, coolant flush and replacement, brake fluid change, tire rotation and pressure checks.
Diagnostic Troubleshooting:
Step-by-step diagnostic flowcharts for common and uncommon issues, fault code interpretation (OBD-I/OBD-II depending on specific model year and market), electrical circuit testing, component testing procedures.
Repair Procedures:
Detailed, illustrated step-by-step instructions for component removal, installation, and adjustment for all major systems. Includes torque specifications for critical fasteners.
Rebuilding Procedures:
Comprehensive instructions for rebuilding engines, transmissions, and other major components, including necessary measurements and tolerances.
Wiring Diagrams:
Complete and detailed electrical wiring diagrams for all vehicle systems, including color coding and component locations.
Specifications Charts:
All necessary technical specifications, including engine data, torque values, fluid capacities, component clearances, and electrical resistance values.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical troubleshooting.
Target Audience:
Professional automotive technicians, experienced DIY mechanics, and serious enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Yes (typically, depending on original scan quality)
Print Quality
Quality:
High-resolution scans, clear diagrams and text.
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options Common:
2.0L 4G63 I4 (SOHC & DOHC), 2.5L 6A13 V6 (SOHC & DOHC), 2.4L 4G94 I4 (later models)
Engine Options Performance:
2.0L 4G63T Turbocharged I4 (VR-4)
Performance
Horsepower Range:
135 hp (base 4-cyl) to 237 hp (VR-4 turbo)
Torque Range:
137 lb-ft (base 4-cyl) to 255 lb-ft (VR-4 turbo)
Fuel System
Type:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Emissions
Controls:
Catalytic converter, EGR system, Evaporative Emission Control (EVAP) system.
🔧 Transmission
Standard
Transmission Type Common:
5-speed Manual Transmission (5MT)
Optional
Transmission Type Optional:
4-speed Automatic Transmission (4AT)
Features
AWD Transmission Features:
Active All-Wheel Drive (4WD) with Viscous Coupling Unit and Center Differential (VR-4 models).
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90
Automatic Transmission Fluid:
Mitsubishi DiaQueen ATF SP-II or equivalent (refer to manual for specific application)
📐 Dimensions
Exterior
Length Inches:
Approx. 183-186 inches (varies slightly by model/trim)
Width Inches:
Approx. 69.1 inches
Height Inches:
Approx. 54.7 inches
Wheelbase Inches:
Approx. 104.3 inches
Weights
Curb Weight Lbs:
Approx. 3000-3400 lbs (varies significantly by engine and drivetrain)
Gross Vehicle Weight Rating:
Varies by specific model, consult vehicle VIN plate.
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Not explicitly rated for all years/configurations in modern standards. Early 90s vehicles had less rigorous testing.
IIHS Side Impact:
Not explicitly rated for all years/configurations.
Active Features
ABS:
Available on select trims (standard on VR-4), optional on others.
Passive Features
Airbags:
Driver-side airbag standard on most models from 1993 onwards. Passenger airbag optional/standard on later models.
Seatbelts:
3-point front and rear seatbelts with pre-tensioners on front belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD players, with optional premium sound systems. Speaker configurations vary by trim.
Climate Control:
Manual or automatic climate control systems, depending on trim level.
Driver Assistance
Cruise Control:
Standard on most models.
ABS:
Available on many models, standard on VR-4.
Connectivity
Early Telematics:
No advanced connectivity features typical of modern vehicles. Basic radio and power accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 5,000 miles or 3-6 months, whichever comes first (refer to manual for specific recommendations).
Timing Belt Replacement:
Every 60,000 - 90,000 miles or 5-7 years, critical for interference engines (4G63, 4G93, 6A13). Consult manual for exact interval.
Spark Plug Replacement:
Every 30,000 - 60,000 miles, depending on spark plug type (copper, platinum, iridium).
Coolant Replacement:
Every 30,000 miles or 2-3 years.
Fluid Specifications
Engine Oil Viscosity:
5W-30 or 10W-30 (API SG or higher, refer to manual for exact specification)
Engine Oil Capacity:
Approx. 4.0-4.5 quarts (with filter), varies by engine.
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based antifreeze with de-ionized water (50/50 mix).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine Vibration:
Some V6 models may experience minor vibrations due to engine balance; normal if within specification.
Automatic Transmission Shifts:
Hard shifting or delayed engagement can occur due to worn valve body solenoids or low fluid pressure. Requires diagnostic.
Exhaust Rust:
Rusting of exhaust components, especially mufflers and hangers, is common with age and exposure to road salt.
Suspension Wear:
Worn control arm bushings, ball joints, and tie rod ends can lead to clunking noises and alignment issues.
HVAC Blower Motor:
Blower motor resistor failure can lead to loss of blower speeds. Blower motor itself can fail over time.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors Corporation, a global automotive manufacturer with a history dating back to 1917 (initially as shipbuilding and then diversifying).
Model Evolution
Galant Lineage:
The Galant nameplate has been used by Mitsubishi since 1969, evolving through multiple generations, each adapting to contemporary design and technology trends. The 8th generation (1993-1998) represented a significant styling and engineering update.
Production
Production Years Generation:
1993-1998 (for the 8th generation, with minor facelifts).
Manufacturing Locations:
Primarily Japan, with some assembly in other international locations.
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
The Mitsubishi Galant VR-4 was named to Car and Driver's Ten Best list in 1989 and 1990, prior to the 8th generation but indicative of the model's performance reputation.
Ratings
Consumer Reports:
Varies by year, often noted for sporty handling but with some reliability concerns in certain areas for specific models/years compared to top Japanese rivals.
Sale

Unavailable

Sold Out