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Mitsubushi GALANT Complete Workshop Repair Manual 1989-1993

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The Mitsubishi Galant, produced from 1987 to 1993, represents a significant entry in the mid-size sports sedan and coupe market. Known for its distinctive styling and performance-oriented variants, particularly the...
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Mitsubushi GALANT Complete Workshop Repair Manual 1989-1993
The Mitsubishi Galant, produced from 1987 to 1993, represents a significant entry in the mid-size sports sedan and coupe market. Known for its distinctive styling and performance-oriented variants, particularly the VR-4 model, the Galant offered advanced features for its time. These included available All-Wheel Drive (AWD) and Active Four-Wheel Steering (4WS), coupled with potent turbocharged engines, providing a compelling driving experience that set it apart from competitors. The engineering quality and reliability of the Galant, especially when maintained according to manufacturer specifications, contribute to its enduring appeal. This comprehensive workshop and service manual is designed to be an indispensable resource for owners, mechanics, and technicians working on Mitsubishi Galant vehicles from 1989 to 1993, covering all trim levels and body styles. It provides detailed procedures for routine maintenance, engine and transmission repair, brake and suspension servicing, and electrical diagnostics. With over 1500 pages of technical information, including wiring diagrams and troubleshooting guides, this manual empowers users to maintain, repair, and optimize their Galant, ensuring its longevity and performance. The manual covers the powertrain, chassis, electrical systems, and body/interior components, offering in-depth coverage for effective vehicle care.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation
Generation Code:
E3_A, E3_A, E3_A, E3_A, E3_A, E3_A, E3_A, E3_A, E3_A, E3_A, E3_A, E3_A
Generation Years:
1987-1993
Codes
Platform Code:
Mitsubishi E platform
👋 Introduction
Market Position
Market Segment:
Mid-size sports sedan/coupe, known for performance variants (VR-4) and distinctive styling.
Competitive Analysis
Key Competitors 1989-1993:
Honda Accord, Toyota Camry, Nissan Maxima, Mazda MX-6, Ford Probe, Chevrolet Lumina.
Key Features
Distinctive Features:
Available All-Wheel Drive (AWD) and Active Four-Wheel Steering (4WS) on VR-4 models, turbocharged engines, sporty handling.
Value Proposition
Manual Value:
Empowers owners to perform extensive maintenance and repairs, saving significant costs on labor at dealerships or independent shops.
📋 Manual Details
Coverage Areas
Coverage Years:
1989, 1990, 1991, 1992, 1993
Trim Levels Covered:
All Trim Levels (e.g., GS, LS, GTZ, VR-4)
Body Styles Covered:
Sedan, Coupe (GSi/VR-4)
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Complete Workshop Repair Manual / Service Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4G63, 4G63T, 6G72), Transmission (Manual & Automatic), Drivetrain (FWD, AWD)
Chassis:
Suspension (Front & Rear), Steering, Brakes (Front & Rear, ABS), Exhaust System
Electrical:
Wiring Diagrams, Lighting, Ignition, Charging System, Starting System, Instrumentation, Audio System, Climate Control Electronics
Body And Interior:
Body Panels, Doors, Windows, Seats, Upholstery, HVAC System, Body Control Modules
Procedures Included
Routine Maintenance:
Oil Change, Filter Replacement, Fluid Checks & Replenishment, Spark Plug Replacement, Belt Inspection & Replacement
Engine Repair:
Engine Assembly/Disassembly, Cylinder Head, Piston & Connecting Rods, Crankshaft, Valve Train, Timing Belt/Chain, Turbocharger (for VR-4)
Transmission Repair:
Transmission Overhaul (Manual & Automatic), Clutch Replacement, Torque Converter, Differential Service
Brakes And Suspension:
Brake Pad/Rotor Replacement, Caliper Service, Master Cylinder, Brake Bleeding, Shock Absorber/Strut Replacement, Bushing Replacement, Alignment Procedures
Electrical Diagnostics:
Troubleshooting Electrical Faults, Component Testing, Sensor Diagnosis, ECU (Engine Control Unit) Information
Bodywork And Cosmetics:
Panel Repair, Door Mechanism Adjustment, Glass Replacement, Interior Trim Removal/Installation
Technical Depth
Depth Of Coverage:
Comprehensive: From basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable Text (OCR processed for efficient information retrieval)
Print Quality
Print Readability:
High Resolution for clear text and diagrams, suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Standard:
4G63
Engine Type Standard:
2.0L Inline-4 SOHC (Naturally Aspirated)
Engine Code Performance:
4G63T
Engine Type Performance:
2.0L Inline-4 DOHC Turbocharged
Engine Code V6:
6G72
Engine Type V6:
3.0L V6 SOHC (Naturally Aspirated)
Performance
Horsepower 4G63:
Approx. 135-145 hp
Torque 4G63:
Approx. 125-130 lb-ft
Horsepower 4G63T:
Approx. 195-240 hp (depending on boost pressure and ECU)
Torque 4G63T:
Approx. 203-260 lb-ft (depending on boost pressure and ECU)
Horsepower 6G72:
Approx. 140-155 hp
Torque 6G72:
Approx. 160-175 lb-ft
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Recommended Fuel:
Unleaded gasoline (Octane rating varies by engine, premium for turbo models)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual
Optional
Optional Transmission:
4-Speed Automatic
Features
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD - primarily on VR-4 models)
AWD System Vr4:
Full-time viscous coupling All-Wheel Drive with viscous coupling center differential (VR-4).
4Ws System:
Optional Four-Wheel Steering (4WS) on select models, enhancing maneuverability.
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.3 inches (2650 mm)
Length:
Approx. 179.7 inches (4565 mm)
Width:
Approx. 69.1 inches (1755 mm)
Height:
Approx. 54.7 inches (1390 mm) (Sedan), 53.5 inches (1360 mm) (Coupe)
Weights
Curb Weight:
Approx. 2800-3300 lbs (1270-1500 kg) depending on engine and drivetrain.
🛡️ Safety Features
Ratings
Fdrank Crash Test Results:
Limited public data available from the era; consult owner's manual for specific safety features. Likely met 1990s US DOT standards.
Active Features
Anti Lock Brakes:
Available ABS on front and rear wheels, standard on higher trims like VR-4.
Traction Control:
Available Traction Control System (TCL) on select AWD models.
Passive Features
Airbags:
Driver's side airbag typically standard on most models, passenger airbag optional or standard on later models.
Seatbelts:
Three-point seatbelts with pretensioners.
Body Structure:
Reinforced chassis and safety cage construction.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player on higher trims. Basic speaker configurations.
Driver Assistance
Cruise Control:
Standard on most models, optional on base trims.
Connectivity
Connectivity Features:
Limited by era; primarily analog systems. No integrated Bluetooth or USB ports from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first.
Transmission Fluid Change:
Every 30,000-60,000 miles (50,000-100,000 km) depending on driving conditions and transmission type.
Timing Belt Replacement:
Every 60,000 miles (100,000 km) or 4-5 years for 4G63/4G63T engines. Critical to prevent catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 recommended (check manual for specific temperature ranges).
Coolant Type:
Ethylene glycol-based coolant (e.g., Mitsubishi Super Long Life Coolant or equivalent) mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for exact specification).
Transmission Fluid Auto:
Dexron II or equivalent automatic transmission fluid.
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil (e.g., SAE 75W-90 or 80W-90).
Power Steering Fluid:
Dexron II or equivalent power steering fluid.
Known Issues
Common Wear Items:
Exhaust system components, suspension bushings, wheel bearings, CV joints, clutch wear (manual transmissions), turbocharger components (VR-4).
Engine Specific Issues:
Oil leaks from valve cover gaskets and oil pan gaskets. Potential for head gasket issues on high-mileage turbocharged engines. Timing belt maintenance is critical for 4G63/4G63T engines.
Electrical Issues:
Corrosion in wiring harnesses, faulty O2 sensors, alternator issues, power window regulator failures.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors History:
Mitsubishi Motors Corporation is a Japanese multinational automotive manufacturer, part of the Mitsubishi Group, with a long history dating back to the early 20th century.
Model Evolution
Galant Heritage:
The Galant nameplate has been used by Mitsubishi since 1969, evolving through numerous generations and body styles. The E3_A generation is particularly noted for its advanced technology and the iconic VR-4 performance model.
Production
Production Period:
1987-1993 (for the E3_A generation covered by this manual).
Production Locations
Manufacturing Plants:
Primarily produced in Japan, with some assembly in other countries for specific markets.
🏆 Awards & Recognition
Recognitions
Car And Driver Best:
While specific awards for the 1989-1993 Galant are not widely publicized, the platform was generally praised for its styling and performance, especially the VR-4 model, which often appeared on 'Car and Driver's' 10Best lists in its generation.
Ratings
Reliability Reputation:
Generally considered reliable with proper maintenance. Early turbocharged models require more diligent attention to upkeep.
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