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Mitsubishi Galant 2003 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 2003 Codes Chassis Code: CJ (primarily for North American market variants) Engine Codes: 4G64 (2.4L), 6G72 (3.0L SOHC V6) 👋 Introduction...
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Vendor:
Sku: 68137
Mitsubishi Galant 2003 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
2003
Codes
Chassis Code:
CJ (primarily for North American market variants)
Engine Codes:
4G64 (2.4L), 6G72 (3.0L SOHC V6)
👋 Introduction
Market Position
Market Segment:
Mid-size sedan
Target Audience:
Families, commuters seeking comfortable and reliable transportation.
Competitive Analysis
Key Competitors:
Honda Accord, Toyota Camry, Nissan Altima, Ford Fusion.
Key Features
Styling:
Distinctive 'flame surfacing' inspired design language for its era, offering a more stylish alternative to some conservative competitors.
Engine Options:
Choice between a fuel-efficient 4-cylinder and a more powerful V6 engine.
Handling:
Known for a more engaging and sporty driving experience compared to many mainstream mid-size sedans.
📋 Manual Details
Coverage Areas
Market Coverage:
North America (primary focus, with global technical relevance)
Page Count
Estimated Page Count:
1500-2000+ (typical for comprehensive factory manuals)
Manual Type
Manual Type:
Workshop Service Repair Manual (Factory Official)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (4G64, 6G72), engine control systems (ECU, sensors, actuators), fuel system, ignition system, exhaust system, transmission (automatic and manual), clutch system, driveline (drive shafts, differentials).
Chassis:
Suspension systems (front strut, rear multi-link), steering system (power assisted), brake system (front disc, rear disc), wheel and tire specifications, ABS (Anti-lock Braking System).
Electrical:
Vehicle electrical system overview, battery, charging system (alternator), starting system, lighting systems (headlights, taillights, interior), instrumentation, power windows, power door locks, remote keyless entry, audio system, HVAC controls, SRS (Supplemental Restraint System) airbags, fuse box diagrams, relay locations, wiring diagrams for all major systems.
Body:
Exterior body panels, interior trim, doors, hood, trunk lid, bumpers, glass, seals, body repair procedures, corrosion prevention, paint repair guidance.
Procedures Included
Maintenance:
Routine maintenance tasks (oil changes, filter replacements, fluid checks/changes), lubrication, inspection schedules, belt replacement, spark plug replacement.
Repair:
Engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component diagnosis and replacement, body panel repair, interior trim repair.
Diagnostics:
Troubleshooting charts based on symptoms, diagnostic trouble codes (DTCs) for ECU, component testing procedures, wiring harness continuity checks, sensor signal analysis.
Special Tools:
Identification and usage of specific Mitsubishi special tools required for certain repair procedures.
Technical Depth
Depth Of Coverage:
Comprehensive. Covers everything from basic fluid checks and adjustments to complete engine and transmission rebuilds, electrical system diagnostics, and body repair.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or the entire manual. Vector graphics for diagrams.
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
2.4 Liters (2351 cc)
Engine 1 Type:
Inline-4 (DOHC, 16-valve)
Engine 1 Power:
Approximately 140-150 horsepower @ 5500-6000 rpm (depending on specific market tuning)
Engine 1 Torque:
Approximately 147-150 lb-ft @ 3500-4000 rpm
Optional Engine
Engine 2 Displacement:
3.0 Liters (2972 cc)
Engine 2 Type:
V6 (SOHC, 24-valve)
Engine 2 Power:
Approximately 195-200 horsepower @ 5500-6000 rpm
Engine 2 Torque:
Approximately 200-205 lb-ft @ 4000-4500 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Octane Rating:
87 octane (minimum recommended)
🔧 Transmission
Standard Transmission
Standard Transmission Type:
5-speed Manual (typically paired with 2.4L engine, though availability varied by market)
Optional Transmission
Optional Transmission Type:
4-speed Automatic (INVECS-II system, available on both 2.4L and 3.0L engines)
Features
Automatic Transmission Features:
Sportronic™ mode (manual shifting capability)
Fluid Specifications
Automatic Transmission Fluid Type:
Diamond ATF SP-III (or equivalent)
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 Gear Oil (or equivalent specified by Mitsubishi)
📐 Dimensions
Exterior
Length:
Approximately 191.9 inches (4875 mm)
Width:
Approximately 70.3 inches (1785 mm)
Height:
Approximately 57.1 inches (1450 mm)
Wheelbase:
Approximately 108.9 inches (2765 mm)
Weights
Curb Weight 2 4L:
Approximately 3200-3350 lbs (1450-1520 kg)
Curb Weight 3 0L V6:
Approximately 3400-3550 lbs (1540-1610 kg)
Cargo
Trunk Volume:
Approximately 14.5 cubic feet (410 liters) (varies slightly by configuration)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-star (for 2003 model year, when equipped with side airbags)
NHTSA Front Impact Passenger:
5-star (for 2003 model year, when equipped with side airbags)
IIHS Front Offset:
Good (for 2003 model year)
Active Features
ABS:
Standard on most trims
Traction Control:
Optional on some trims
Passive Features
Airbags:
Driver and front passenger airbags standard; optional side-impact airbags
Seatbelts:
Three-point seatbelts with pretensioners and load limiters for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio system with amplifier and subwoofer on higher trims.
Climate Control:
Manual or automatic climate control options depending on trim level.
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Keyless Entry:
Optional Remote Keyless Entry system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months (whichever comes first), or 7,500 miles (12,000 km) or 12 months with synthetic oil. (Refer to manual for exact specifications).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement 4G64:
Approximately every 60,000 miles (96,000 km) with platinum-tipped plugs (refer to manual for exact type and gap).
Timing Belt Replacement 4G64:
Critical component. Typically recommended every 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years. Failure can cause severe engine damage. (Manual will specify exact interval and part numbers for belt and tensioner).
Fluid Specifications
Engine Oil Type 4G64:
API SJ or SL, SAE 5W-30 (or SAE 10W-30 depending on ambient temperature range. Consult manual).
Engine Oil Capacity 4G64:
Approximately 4.5 US quarts (4.3 liters) with filter change.
Engine Oil Type 6G72:
API SJ or SL, SAE 5W-30 (or SAE 10W-30 depending on ambient temperature range. Consult manual).
Engine Oil Capacity 6G72:
Approximately 4.5 US quarts (4.3 liters) with filter change.
Coolant Type:
Long-life, ethylene glycol-based coolant, typically pink or red (e.g., Mitsubishi Super Long Life Coolant or equivalent).
Brake Fluid Type:
DOT 3 (or DOT 4, if specified).
Known Issues
Common Problems 1:
Ignition coil failure (leading to misfires), power steering pump leaks, CV axle wear, catalytic converter issues, potential for oil leaks from valve cover gasket or oil pan gasket.
Common Problems 2:
ABS sensor issues, occasional HVAC blower motor resistor failures, minor electrical gremlins in older vehicles.
📚 Vehicle History
Brand Heritage
Mitsubishi Reputation:
Mitsubishi has a long history in automotive manufacturing, known for reliable and technologically advanced vehicles, often with sporty undertones (e.g., Lancer Evolution).
Model Evolution
Galant Generations:
The 2003 Galant is part of the eighth generation (1996-2004), which was notable for its distinctive styling and platform shared with the Chrysler Sebring/Dodge Stratus (in North American market).
Production
Manufacturing Location:
Normal, Illinois, USA (for North American market)
🏆 Awards & Recognition
Recognitions
IIHS Crash Test Rating Side Impact:
Acceptable or Good (depending on side airbag equipment)
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