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Mitsubishi Galant 1997 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1997 Generation: Eighth Generation (1996-2003) Codes Chassis Code: E39A/E33A/E35A (North America), E5A/E6A/E7A/E8A (Global Markets) 👋 Introduction Market Position Segment: Mid-size sedan,...
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Mitsubishi Galant 1997 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1997
Generation:
Eighth Generation (1996-2003)
Codes
Chassis Code:
E39A/E33A/E35A (North America), E5A/E6A/E7A/E8A (Global Markets)
👋 Introduction
Market Position
Segment:
Mid-size sedan, positioned as a more upscale and sporty offering than many contemporaries.
Target Audience:
Families seeking a comfortable, stylish, and reliable sedan with available performance options.
Competitive Analysis
Key Competitors:
Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Lumina.
Distinguishing Factors:
Often offered more distinctive styling, a well-appointed interior, and sporty handling, especially in higher trims like the GTZ with its V6 engine.
Key Features
Design:
Sleek, aerodynamic styling with a distinctive body-colored grille and aerodynamic lines. Available as a sedan.
Powertrain Options:
Offered with both efficient 4-cylinder and more powerful V6 engines, paired with either manual or automatic transmissions.
Interior:
Comfortable and well-equipped interior with a focus on driver ergonomics. Higher trims featured premium materials and amenities.
📋 Manual Details
Coverage Areas
Primary Market:
North America (likely, based on common sales)
Trim Levels Covered:
All trim levels (e.g., ES, LS, GS, GTZ)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, timing belt, seals, gaskets, pistons, connecting rods, crankshaft, cylinder heads, valves, camshafts, lubrication system, cooling system.
Engine Management:
Fuel injection systems (MPI), ignition system, ECU diagnostics, sensors (MAP, TPS, O2, CKP, CMP), emission controls, catalytic converter, evaporative emission control (EVAP).
Transmission Manual:
Clutch system, manual transmission (gearbox) disassembly, assembly, inspection, gears, bearings, shift mechanisms, lubrication.
Transmission Automatic:
Automatic transmission (AT) operation, valve body, torque converter, planetary gear sets, hydraulic controls, transmission control module (TCM), fluid types, diagnostics.
Drivetrain:
Front-wheel drive (FWD) axle shafts, CV joints, differential (integrated with transmission), rear suspension components (if applicable for AWD variants, though 1997 NA typically FWD).
Brakes:
Hydraulic brake system, master cylinder, brake lines, calipers, rotors, brake pads, rear drum brakes (if applicable), anti-lock braking system (ABS) components and diagnostics.
Suspension:
Front McPherson strut suspension, rear multi-link suspension, shock absorbers, springs, control arms, bushings, wheel alignment specifications.
Steering:
Power steering system, steering rack and pinion, power steering pump, fluid type and capacity, steering column.
Electrical System:
12V battery system, charging system (alternator, regulator), starting system (starter motor), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams.
Body And Trim:
Exterior body panels, doors, hood, trunk, bumpers, interior trim, seats, dashboard, headliner, glass, seals.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant, AC compressor, controls, cabin air filter (if applicable).
Safety Systems:
Airbag system (SRS) diagnostics and components, seat belt mechanisms.
Procedures Included
Routine Maintenance:
Oil change, filter replacement, spark plug replacement, coolant flush, brake fluid change, tire rotation, air filter replacement, fuel filter replacement.
Troubleshooting:
Diagnostic flowcharts for common drivability issues, electrical faults, starting problems, cooling system issues, brake system issues.
Component Repair:
Detailed step-by-step instructions for removing, inspecting, repairing, and reinstalling major and minor components across all systems.
Engine Rebuild:
Complete engine overhaul procedures, including torque specifications for all fasteners, machining limits, and assembly sequences.
Diagnostics:
OBD-I/OBD-II (depending on specific market and ECU) diagnostic trouble codes (DTCs), sensor data interpretation, troubleshooting electrical circuits.
Bodywork:
Panel replacement, door adjustment, glass installation, seal replacement, basic dent repair procedures.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics. Includes detailed schematics, specifications, and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text, enabling quick access to specific information.
Print Quality
Quality:
High-resolution scans for clear diagrams and text.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63 (Naturally Aspirated)
Configuration:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
2.4 Liters (2351 cc)
Bore X Stroke:
86.5 mm x 100.0 mm
Compression Ratio:
8.4:1
Horsepower:
140 hp @ 5500 rpm (approx.)
Torque:
160 lb-ft @ 4000 rpm (approx.)
Performance
Engine Code V6:
6G72
Configuration V6:
V6, SOHC, 24-valve
Displacement V6:
3.0 Liters (2972 cc)
Horsepower V6:
195 hp @ 5500 rpm (approx.)
Torque V6:
205 lb-ft @ 4000 rpm (approx.)
Fuel System
Injection Type:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane minimum (check specific requirements)
Engine Management
Ignition Type:
Distributorless Ignition System (DIS) or Distributor-based (depending on market/model variant)
🔧 Transmission
Standard
Type 4Cyl:
5-speed manual
Type V6:
4-speed automatic (F4A51)
Optional
Type Auto 4Cyl:
4-speed automatic (F4A22)
Type Auto V6:
5-speed manual (rare in North America for V6)
Features
Automatic Control:
Electronic control for optimal shift points and performance (on some models).
Fluid Specifications
Automatic Transmission Fluid:
Diamond SP-III (or equivalent ATF Dexron III/Mercon compatible - *verify with manual for exact specification*)
📐 Dimensions
Exterior
Length:
186.0 inches (4724 mm)
Width:
69.7 inches (1770 mm)
Height:
55.3 inches (1405 mm)
Wheelbase:
104.7 inches (2659 mm)
Interior
Passenger Volume:
98.1 cu ft (2778 L)
Cargo
Trunk Volume:
15.1 cu ft (428 L)
Weights
Curb Weight 4Cyl:
3080 - 3150 lbs (1397 - 1430 kg)
Curb Weight V6:
3285 - 3350 lbs (1490 - 1520 kg)
Gross Vehicle Weight Rating:
4300 - 4400 lbs (1950 - 2000 kg) (approx.)
Wheel And Tire
Wheel Size Standard:
15-inch alloy wheels
Tire Size Standard:
P205/60R15
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Wheel Size Optional:
16-inch alloy wheels (on GS/GTZ trims)
Tire Size Optional:
205/55R16
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 stars (driver/passenger) for 1997 model year (may vary slightly by specific test and year).
IIHS Side Impact:
Good (based on general performance of vehicles in this class and era, specific crash test data for this model might be limited).
Active Features
ABS:
Standard on most V6 models and optional on 4-cylinder; available Anti-lock Braking System (ABS).
Passive Features
Airbags:
Dual front airbags (driver and passenger) standard.
Seatbelts:
3-point front seat belts with pretensioners and load limiters, 3-point rear seat belts.
Child Seat Anchors:
LATCH system not standard; older models often rely on tether straps and lap/shoulder belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player. Optional CD player available on higher trims or as an option. 4-6 speaker configurations.
Climate Control:
Manual or automatic climate control systems depending on trim level. Features like A/C, heater, and recirculation.
Driver Assistance
Cruise Control:
Standard on LS and GTZ trims, optional on ES.
Connectivity
Connectivity Features:
Limited by modern standards; primarily focused on audio system connectivity. No integrated Bluetooth or USB ports in the factory setup.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 5,000 miles (6,000 - 8,000 km) or 6 months, whichever comes first (check owner's manual for specific recommendation).
Engine Oil Type:
10W-30 or 5W-30 (API SG or higher) - *verify with manual*
Oil Filter Part Number:
Commonly MD069782, MO-301, or equivalent. *Verify with manual/parts catalog.*
Timing Belt Replacement:
Every 60,000 - 90,000 miles (96,000 - 145,000 km) or 5-7 years. Crucial for 4G63 engines to prevent catastrophic failure.
Coolant Flush Interval:
Every 30,000 miles (48,000 km) or 2 years.
Spark Plug Replacement:
Every 60,000 - 100,000 miles (96,000 - 160,000 km) depending on plug type (e.g., Platinum or Iridium). Standard plugs may have shorter intervals.
Fluid Specifications
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent Ethylene Glycol based antifreeze) mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check manual for specific DOT requirement).
Power Steering Fluid:
ATF (Automatic Transmission Fluid) or specific power steering fluid (check manual).
Known Issues
Common Issues Engine:
Timing belt failure if not replaced on schedule (4G63), oil leaks from valve cover gasket and front/rear main seals, potential for head gasket issues under high mileage or overheating.
Common Issues Transmission:
Automatic transmission clutch pack wear and solenoid issues leading to harsh shifting or failure to engage gears. Manual transmission clutch wear.
Common Issues Suspension:
Worn ball joints and control arm bushings, worn sway bar links, leading to clunking noises and poor handling. CV joint boot wear.
Common Issues Electrical:
Faulty alternator, power window regulators, HVAC blower motor resistor, and fuel pump relays can be common failure points. Corroded grounds can cause intermittent electrical issues.
Common Issues Body:
Rust issues, particularly around wheel wells, rocker panels, and rear quarter panels in areas with road salt. Condensation in headlight assemblies.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors, a global automotive manufacturer with a history of producing diverse vehicle types, from passenger cars to SUVs and trucks.
Model Evolution
Galant Lineage:
The Galant has a long history dating back to 1969, evolving through multiple generations with significant design and engineering updates, moving from compact to mid-size over time.
Eighth Generation Debut:
The 1997 model year represents the introduction of the eighth generation Galant (codenamed E39A in North America, E5xA-E8xA globally), which debuted in late 1996 in Japan and early 1997 in North America. This generation saw a significant redesign with a more aerodynamic and flowing design language.
Production
Manufacturing Locations:
Primarily manufactured in Japan and the United States (Illinois, USA for North American market).
Production Years
Model Run:
1997-2003 (Eighth Generation)
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
While specific awards for the 1997 model are less prominent, the Galant line generally received praise for its styling and value proposition in its segment during its production years.
Ratings
Consumer Reports Reliability:
Reliability ratings for this generation of Mitsubishi can be mixed, with some common issues needing attention as outlined in the 'known_issues' section. However, the core powertrain (especially the 4G63) is generally robust when properly maintained.
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