Generation Codes:
E30, E50, E70, E80, E90, E150 (This manual specifically targets later generations within this range, primarily E80, E90, and E150)
Segment:
Mid-size sedan, competing against models like the Honda Accord, Toyota Camry, and Nissan Altima during its production run.
Key Competitors During Era:
Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Lumina.
Distinguishing Attributes:
Available All-Wheel Drive (AWD) on some trims (GT models), sporty handling characteristics, especially on V6 models, and a distinctive aerodynamic design.
Primary Users:
Owners performing DIY maintenance and repairs, independent repair shops, automotive technicians.
Applicable Years:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
Coverage Areas:
North America, Europe, Australia (International market variations may exist, but core mechanical and electrical information is broadly applicable)
Manual Type:
Workshop Service Repair Manual
Format Type:
Downloadable Digital Format (Likely PDF)
Engine:
Comprehensive coverage of all engine options including: 4G63 (2.0L DOHC Non-Turbo & Turbo), 4G64 (2.4L DOHC), 6A13 (2.5L V6 DOHC MIVEC)
Transmission:
Detailed coverage for both manual (F5M33, KM220) and automatic transmissions (F4A42, V4A51), including overhaul, diagnosis, and fluid specifications.
Drivetrain:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) systems, including differentials, driveshafts, and transfer case (for AWD models).
Suspension:
Front McPherson strut and rear multi-link suspension systems, including components, alignment specifications, and repair procedures.
Brakes:
Front disc, rear disc (and drum on some base models), ABS system coverage, including hydraulic components, friction material replacement, and bleeding procedures.
Steering:
Power assisted rack and pinion steering system, including components, fluid requirements, and common issues.
Electrical:
Comprehensive wiring diagrams, component locations, fuse box layouts, diagnostic trouble codes (DTCs) for engine control, body control, and comfort systems.
Body:
Body panel removal and installation, glass replacement, interior trim, and climate control system service.
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, spark plug service, coolant flushes, and belt inspections/replacements.
Diagnostics:
Detailed troubleshooting charts, symptom-based diagnostics, and specific procedures for identifying and rectifying common problems across all systems.
Repair:
Step-by-step instructions for component removal, installation, and overhaul, covering everything from minor adjustments to major component rebuilds.
Specifications:
Torque specifications for all fasteners, critical clearances, fluid capacities, and electrical system parameters.
Depth Level:
Complete workshop level, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic checks to full engine and transmission rebuilds.
File Format:
PDF (Portable Document Format)
Searchability:
Likely contains searchable text for easy navigation and information retrieval.
Printability:
Printable pages for on-the-go use in a workshop environment.
Page Count:
Typically 1500-2500+ pages (estimated for a comprehensive workshop manual covering multiple years and engine variants).
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Illustrations:
Includes detailed diagrams, schematics, and photographic illustrations to guide repair procedures.
Base Engine:
2.4L 4-cylinder (4G64 SOHC/DOHC)
Engine Variants:
2.0L 4-cylinder (4G63), 2.4L 4-cylinder (4G64), 2.5L V6 (6A13 MIVEC)
Typical Horsepower Range:
140 hp (2.4L) to 195 hp (2.5L V6 MIVEC)
Typical Torque Range:
150 lb-ft (2.4L) to 185 lb-ft (2.5L V6 MIVEC)
Fuel Delivery:
Multi-point fuel injection (MPI) with electronic control unit (ECU).
Recommended Fuel:
Unleaded gasoline (Octane rating varies by engine, typically 87 or higher).
Coolant Type:
Ethylene glycol-based coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent).
Spark Plugs:
Specific iridium or platinum tip spark plugs recommended. Refer to manual for exact part numbers (e.g., NGK, Denso).
Base Transmission:
5-speed Manual Transmission (e.g., F5M33)
Optional Transmission:
4-speed Automatic Transmission (e.g., F4A42)
AWD Transmission:
Specific automatic transmission (e.g., V4A51) with AWD capability for certain models.
Manual Transmission Fluid:
API GL-3 or GL-4 gear oil (viscosity varies with temperature, typically 75W-90).
Automatic Transmission Fluid:
Mitsubishi DiaQueen SPIII ATF or equivalent DEXRON III/Mercon compatible fluid.
Clutch Type:
Dry single plate clutch with hydraulic actuation (for manual transmission).
Overall Length:
Approx. 184.8 inches (4700 mm)
Overall Width:
Approx. 69.3 inches (1760 mm)
Overall Height:
Approx. 55.7 inches (1415 mm)
Wheelbase:
Approx. 104.3 inches (2650 mm)
Curb Weight:
Approx. 3000-3400 lbs (1360-1540 kg) depending on engine and drivetrain.
Gross Vehicle Weight Rating:
Varies by model, consult specific vehicle VIN.
Trunk Volume:
Approx. 15.0 cubic feet (425 liters).
NHTSA Ratings Era:
Varies by year and testing protocols. Earlier models may have fewer standardized ratings. Consult specific model year reports.
ABS:
Anti-lock Braking System (ABS) was available, often standard on higher trims or optional.
Traction Control:
Traction Control System (TCS) available on select models, particularly AWD GT trims.
Airbags:
Driver and front passenger airbags were standard. Side airbags were optional or standard on later models/trims.
Seatbelts:
Three-point seatbelts for all occupants, with pretensioners and load limiters for front seats.
Audio System:
Factory-installed AM/FM stereo with CD player or cassette tape, with options for premium sound systems (e.g., Mitsubishi High-MATE).
Climate Control:
Manual or automatic climate control systems with A/C and heater.
Cruise Control:
Standard cruise control on most models.
Keyless Entry:
Optional keyless entry system on higher trim levels.
Early Connectivity:
Limited to basic audio inputs; no integrated Bluetooth or USB ports in early production years of this range.
Oil Change Interval:
Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, depending on driving conditions. Consult manual for specific recommendation.
Engine Air Filter Replacement:
Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Every 60,000 to 100,000 miles (96,000 to 160,000 km) for iridium/platinum plugs.
Timing Belt Replacement:
For 4G63 and 4G64 engines, typically every 60,000 miles (96,000 km) or 4 years. V6 models may use a timing chain. Crucial to verify for specific engine.
Engine Oil Capacity 4Cyl:
Approx. 4.5 quarts (4.3 liters) with filter (4G64).
Engine Oil Capacity V6:
Approx. 5.2 quarts (4.9 liters) with filter (6A13).
Engine Oil Viscosity:
SAE 5W-30 or 10W-30, API SG or higher classification.
Common Problems:
Vibration issues, particularly from engine or driveshafts, potential for oil leaks from valve cover gaskets and oil pan seals, ABS sensor failures, automatic transmission solenoid issues, catalytic converter failures (especially on high-mileage vehicles).
Preventative Maintenance:
Regular fluid changes, timing belt replacement as per schedule, and attention to any unusual noises or vibrations are key to longevity.
Mitsubishi Motors:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer, known for its engineering prowess and diverse product range.
Galant Lineage:
The Galant has a long history, tracing its roots back to the 1969 Colt Galant. The models covered by this manual represent the eighth generation of the Galant (E80/E90/E150), which underwent styling and mechanical updates throughout its lifespan.
Manufacturing Locations:
Primarily produced in Japan (e.g., Mizushima Plant). North American models were also assembled in the United States (e.g., Normal, Illinois).
Model Years Covered By Manual:
1996-2003
Ci Road Test Awards:
The Galant, particularly the GT V6 models, often received praise in contemporary reviews for its sporty driving dynamics and styling, though specific 'awards' are less documented than for some competitors.
Consumer Reports Ratings:
Ratings varied by model year and engine, with some years showing average or below-average reliability, particularly concerning transmission and electrical components. Consulting specific model year reports is advised.
