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Mitsubishi Galant Complete Workshop Service Repair Manual 1997 1998 1999 2000 2001

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: 8th Generation Platform: Mitsubishi E platform Codes Chassis Codes: CJxA (FWD), EKxA (AWD) 👋 Introduction Market Position Positioning: The Mitsubishi Galant...
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Mitsubishi Galant Complete Workshop Service Repair Manual 1997 1998 1999 2000 2001Mitsubishi Galant Complete Workshop Service Repair Manual 1997 1998 1999 2000 2001Mitsubishi Galant Complete Workshop Service Repair Manual 1997 1998 1999 2000 2001Mitsubishi Galant Complete Workshop Service Repair Manual 1997 1998 1999 2000 2001
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation:
8th Generation
Platform:
Mitsubishi E platform
Codes
Chassis Codes:
CJxA (FWD), EKxA (AWD)
👋 Introduction
Market Position
Positioning:
The Mitsubishi Galant of this era was positioned as a mid-size sedan, often competing with established Japanese and American rivals, offering a balance of comfort, performance, and value, with some models featuring sporty or upscale attributes.
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus, Chevrolet Malibu.
Key Features
Vehicle Appeal:
Known for its distinctive styling (especially the 'twin-cockpit' dash), optional all-wheel-drive (AWD) on some models, and capable yet comfortable ride. The V6 engine offered robust performance for its class.
Manual Value
Value Proposition:
This manual provides DIY enthusiasts and professional mechanics with the detailed, factory-authorized information required to maintain, diagnose, and repair the Mitsubishi Galant across its 1997-2001 model years, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Years Covered:
1997, 1998, 1999, 2000, 2001
Trim Levels Covered:
All trim levels including ES, LS, GS, GT, GTS
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system, engine management (ECU), transmission (automatic & manual)
Chassis:
Brakes (ABS, hydraulic, parking), steering, suspension (front & rear), driveline (FWD & AWD)
Electrical:
Wiring diagrams, lighting, starting and charging system, instrumentation, body electrical, power accessories, climate control, audio system
Body:
Body construction, interior trim, exterior trim, doors, windows, glass, seats, HVAC system
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Repair:
Component removal, installation, disassembly, reassembly, component testing
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation
Specifications:
Torque specifications, clearances, tolerances, fluid capacities
Technical Depth
Depth:
Comprehensive, covering from basic routine maintenance to complex engine and transmission overhauls, including electrical system diagnostics and component-level repair.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Fully searchable text content
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G64 (2.4L SOHC Inline-4)
Displacement 1:
2351 cc
Bore X Stroke 1:
86.5 mm x 100.0 mm
Compression Ratio 1:
8.5:1
Horsepower 1:
140-143 hp @ 5500 rpm (varies by year/market)
Torque 1:
145-147 lb-ft @ 4000 rpm (varies by year/market)
Optional Engine
Engine Code 2:
6G72 (3.0L SOHC V6)
Displacement 2:
2972 cc
Bore X Stroke 2:
86.0 mm x 86.0 mm
Compression Ratio 2:
8.5:1
Horsepower 2:
195-205 hp @ 6000 rpm (varies by year/market)
Torque 2:
205-210 lb-ft @ 4500 rpm (varies by year/market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Engine Management
ECU Type:
Proprietary Mitsubishi ECU, OBD-II compliant for models sold in North America.
🔧 Transmission
Standard
Transmission Type 1:
5-speed Manual (typically with 4-cylinder)
Optional
Transmission Type 2:
4-speed Automatic (INVECS-II with Sportronic) (available with both engines)
Features
AWD Option:
All-Wheel Drive (AWD) system available, typically paired with the V6 engine and automatic transmission.
Fluid Specifications
Automatic Transmission Fluid:
Refer to manual for specific DEXRON III or equivalent. Capacity typically 7-9 quarts for complete refill.
Manual Transmission Fluid:
Refer to manual for specific API GL-4 or GL-5 gear oil, SAE 75W-90 viscosity. Capacity approx. 2.0-2.5 quarts.
📐 Dimensions
Exterior
Length:
Approx. 187.0 - 187.6 inches
Width:
Approx. 70.5 inches
Height:
Approx. 56.3 - 56.7 inches
Wheelbase:
Approx. 104.3 inches
Weights
Curb Weight:
Approx. 3100 - 3400 lbs (varies by engine and drivetrain)
Cargo
Trunk Volume:
Approx. 14.1 - 15.0 cubic feet
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating Driver:
4 stars (for models tested)
NHTSA Front Crash Test Rating Passenger:
4 stars (for models tested)
Active Features
ABS:
Standard on most higher trims, optional on some base models. Covers 4-wheel disc brakes on V6 models and front discs with rear drums/discs on 4-cyl.
Traction Control:
Optional on some models, particularly with AWD or V6 engines.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags were not commonly available during these model years.
Seatbelts:
Three-point seat belts for all occupants, pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM cassette or CD player, with optional premium audio systems (e.g., Infinity). Speaker configurations vary by trim.
Climate Control:
Manual or automatic climate control systems, depending on trim level. Includes A/C, heater, and recirculation functions.
Driver Assistance
Cruise Control:
Standard on most models, integrated into steering wheel or column stalks.
Anti Theft:
Factory immobilizer system on some models and markets.
Connectivity
OBD Ii:
OBD-II diagnostic port available for emission system monitoring and fault code retrieval on models sold in North America from 1996 onwards.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 - 5,000 miles or 3-6 months, depending on driving conditions and oil type used.
Engine Coolant Flush:
Every 30,000 miles or 2-3 years.
Timing Belt Replacement:
Crucial for the 4G64 and 6G72 engines. Recommended replacement every 60,000 - 90,000 miles. Failure can cause catastrophic engine damage (interference engine).
Fluid Specifications
Engine Oil Type:
API SJ or higher, SAE 5W-30 or 10W-30 (refer to owner's manual for specific viscosity based on temperature). Oil capacity approx. 4.0-4.5 quarts for 4-cyl, 4.5-5.0 quarts for V6.
Coolant Type:
Ethylene Glycol based coolant, typically Asian vehicle specific pink or red coolant. Capacity approx. 7.0-8.0 quarts.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
Refer to manual, typically ATF Dexron II/III or specific power steering fluid.
Known Issues
Engine Mounts:
Worn engine and transmission mounts leading to vibration and clunking noises, especially on acceleration/deceleration.
Cv Axles:
Front CV axle boots can tear, leading to CV joint failure (clicking noise on turns).
Exhaust System:
Corrosion and leaks in exhaust components, especially in rust-belt regions.
Power Window Motors:
Failure of power window regulators and motors.
O2 Sensors:
Oxygen sensor failure leading to check engine light and poor fuel economy.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi Motors, a global automotive manufacturer with a history of innovation in powertrain technology, rally racing, and distinctive design.
Model Evolution
8Th Gen Introduction:
The 8th generation Galant (1994-2004 globally, 1997-2001 in North America) was a significant redesign, introducing sleeker styling and more refined platforms. It was available in numerous global markets with different engine and feature configurations.
Production
North American Assembly:
Produced at Mitsubishi's assembly plant in Normal, Illinois, USA.
Model Updates
Facelift Year:
Received a minor facelift for the 1999 model year, including revised front and rear styling, updated wheel designs, and interior enhancements.
🏆 Awards & Recognition
Recognitions
Consumer Reports Rating:
Ratings varied by model year and specific powertrain. Generally considered average to above average for reliability during its production run, with some years showing stronger performance than others.
Jd Power And Associates:
While specific awards for this generation are not broadly publicized, Mitsubishi vehicles of this era generally aimed for competitive placement in quality and dependability studies.
Certifications
Emissions Compliance:
All models comply with US EPA and California Air Resources Board (CARB) emissions standards for their respective model years.
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