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Mitsubishi Galant Eagle GTX BE 1989-1993 Service Repair Manual

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This manual covers the Galant, specifically the E30/E3_A generation, model years 1989-1993, in its Eagle GTX BE trim. This era of the Galant was positioned as a sporty, upscale mid-size...
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Mitsubishi Galant Eagle GTX BE 1989-1993 Service Repair Manual
This manual covers the Galant, specifically the E30/E3_A generation, model years 1989-1993, in its Eagle GTX BE trim. This era of the Galant was positioned as a sporty, upscale mid-size sedan, known for its aggressive styling and the robust 4G63 engine, which offered a good balance of performance and reliability. Competing with vehicles like the Toyota Camry and Honda Accord, the Galant GTX BE emphasized sporty design cues and a capable powertrain, making it a notable entry in its segment. This comprehensive factory service manual provides detailed information for the maintenance, diagnosis, and repair of your Galant. It covers all essential systems, including engine mechanicals, fuel, ignition, cooling, lubrication, transmissions (manual and automatic), drivetrain, suspension, steering, brakes, and electrical systems. The manual includes routine maintenance procedures, troubleshooting guides for common issues, major repair instructions, and component replacement steps, all supported by detailed diagrams and illustrations. This resource is invaluable for owners and technicians aiming to ensure the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation Code:
E30/E3_A (8th Generation)
Trim Level:
Eagle GTX BE
Model Years:
1989-1993
Codes
Chassis Code:
E33A
Engine Code:
4G63
👋 Introduction
Market Position
Positioning:
The Mitsubishi Galant GTX BE of this era was positioned as a sporty, upscale mid-size sedan, often competing with vehicles like the Toyota Camry, Honda Accord, and Nissan Maxima. The 'GTX' designation typically signified higher performance and sportier features.
Competitive Analysis
Competitors:
Toyota Camry (V20), Honda Accord (CB), Nissan Maxima (J30), Mazda 626 (GD).
Key Features Vehicle
Sporty Design:
Aggressive styling cues, often including unique body kits, alloy wheels, and sport seats.
Performance Engine:
The 4G63 engine is renowned for its robustness and tuning potential, offering a good balance of performance and reliability.
Key Features Manual
Value Proposition:
Essential for owners and technicians seeking to maintain, diagnose, and repair the Mitsubishi Galant effectively, ensuring longevity and optimal performance.
Comprehensiveness:
Provides authoritative, factory-level information, surpassing generic repair guides in detail and accuracy.
📋 Manual Details
Coverage Areas
Primary Regions:
North America, Europe, Asia (with specific regional variations noted)
Secondary Regions:
Australia, South Africa
Page Count
Estimated Pages:
Approx. 800-1200 pages (typical for comprehensive service manuals of this era)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Likely printed physical book (original) or high-quality PDF scan (reprint)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of all engine components including cylinder head, block, pistons, crankshaft, camshafts, valve train.
Engine Fuel System:
Fuel injection system (MPI), fuel pump, injectors, pressure regulator, fuel lines, EVAP system diagnostics.
Engine Ignition System:
Ignition timing, spark plugs, coils, distributor (if applicable), ECU control.
Engine Cooling System:
Radiator, water pump, thermostat, hoses, fan clutch/electric fan, coolant specifications.
Engine Lubrication System:
Oil pump, oil filter, oil pan, lubrication passages, oil specifications.
Transmission Manual:
Disassembly, assembly, inspection, and repair of manual gearbox, clutch system, driveshafts.
Transmission Automatic:
Disassembly, assembly, inspection, and repair of automatic transmission (if applicable to GTX BE trim), torque converter, transmission fluid specifications.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) system details (if applicable), differentials, CV joints, driveshafts.
Suspension Front:
MacPherson strut system, control arms, ball joints, bushings, sway bar, alignment specifications.
Suspension Rear:
Independent multi-link suspension, trailing arms, control arms, bushings, sway bar, alignment specifications.
Steering System:
Power steering system, steering rack/box, tie rods, power steering fluid specifications.
Brake System:
Front disc brakes, rear disc/drum brakes (depending on configuration), brake calipers, rotors, pads, master cylinder, brake lines, ABS system (if equipped), brake fluid specifications.
Electrical System Engine:
ECU (Engine Control Unit) operation, sensor diagnostics (MAP, TPS, O2, Crank, Cam), wiring diagrams for engine systems.
Electrical System Chassis:
Lighting systems, horn, wipers, power windows, power locks, interior electronics, body control modules.
Electrical System Charging Starting:
Alternator, starter motor, battery, charging system diagnostics.
HVAC System:
Air conditioning system components, heater core, blower motor, controls, refrigerant type and capacity.
Body And Trim:
Exterior body panels, interior trim removal and installation, glass replacement.
Body And Chassis:
Frame construction, underbody components, rust prevention, noise insulation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, tire rotation, brake pad inspection.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues, diagnostic trouble codes (DTCs) interpretation (if OBD-I era applicable).
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, steering system repair, brake caliper/master cylinder replacement.
Component Replacement:
Step-by-step instructions for replacing all major and minor components.
Electrical Diagnostics:
Wiring diagrams, component testing, fault finding for electrical circuits.
Lubrication Charts:
Detailed lubrication points and recommended intervals.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and specifications.
Diagrams Illustrations:
Includes detailed exploded views, schematic diagrams, wiring diagrams, and step-by-step illustrations for most procedures.
Diagnostic Tools:
Specifies required special tools, diagnostic equipment, and measurement units (metric and imperial).
📊 Manual Specifications
File Format
Digital Format:
PDF (if digital version), searchable text, high-resolution images.
Print Quality
Print Quality:
High-quality paper for durability, clear and crisp printing of text and diagrams.
Binding Type
Binding:
Perfect binding or saddle-stitched for printed versions, allowing for lay-flat use.
Paper Type
Paper Type:
Durable, semi-gloss paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, naturally aspirated or turbocharged (depending on specific GTX variant).
Engine Code:
4G63 (common in performance variants)
Displacement:
2.0 Liters (1997 cc)
Performance
Horsepower Naturally Aspirated:
Approx. 135-145 hp (varies by market and specific tune)
Horsepower Turbocharged:
Approx. 190-200 hp (for turbocharged variants like the GSR or VR-4, though GTX BE might be NA or a less aggressive turbo tune).
Torque Naturally Aspirated:
Approx. 125-135 lb-ft (varies)
Torque Turbocharged:
Approx. 200-210 lb-ft (for turbocharged variants)
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (Premium recommended for higher performance variants)
Timing System
Timing Belt Interval:
Recommended replacement every 60,000 to 70,000 miles or 5-7 years, whichever comes first.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission (with Lock-up Torque Converter)
Features
Manual Gear Ratios:
Specific ratios available in manual section (typically close-ratio for sporty variants).
Automatic Modes:
Sport/Economy modes (common for this era's transmissions).
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 (check manual for exact specification)
Automatic Transmission Fluid:
Dexron II or equivalent (check manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 179.7 inches (4565 mm)
Width:
Approx. 68.3 inches (1735 mm)
Height:
Approx. 54.1 inches (1375 mm)
Wheelbase
Wheelbase:
Approx. 100.4 inches (2550 mm)
Weights
Curb Weight:
Approx. 2800-3100 lbs (1270-1406 kg) depending on trim and drivetrain.
Wheels Tires
Wheel Size:
Typically 15-inch or 16-inch alloy wheels.
Tire Size:
Common sizes include 205/60R15 or 205/55R16 (check manual for specific fitments).
Bolt Pattern:
4x114.3 mm (5x4.5 inches)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Not readily available for this specific model/year, but safety standards of the era were evolving.
IIHS Ratings:
Not readily available for this specific model/year.
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trims or as an option.
Traction Control:
Traction Control System (TCL) may have been available on some performance variants, particularly AWD models.
Passive Features
Airbags:
Driver's side airbag typically standard or optional on later models. Passenger airbag less common for this generation.
Seatbelts:
3-point front seatbelts with pretensioners, 3-point rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette player, often with multiple speakers. CD players were becoming available as options.
Display:
Basic analog gauges and indicator lights. Digital climate controls were an option on higher trims.
Driver Assistance
Cruise Control:
Standard or optional on most trims.
Connectivity
Factory Security:
Factory alarm system or keyless entry may have been available as options on later models.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions. Check manual for specific recommendation.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Cabin Air Filter:
Not typically equipped on this model, but if present, inspect annually.
Transmission Fluid Change:
Manual: Check level periodically, change every 60,000 miles. Automatic: Change fluid and filter every 30,000-50,000 miles, depending on driving conditions.
Brake Fluid Flush:
Recommended every 2-3 years or as per manual, due to hygroscopic nature of brake fluid.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 5W-30 or 10W-30 (check manual for specific viscosity based on climate).
Coolant:
Ethylene glycol based coolant (50/50 mix with distilled water), typically green in color. Check manual for specific type.
Power Steering Fluid:
Dexron II or equivalent power steering fluid.
Known Issues
Engine 4G63 Maintenance:
Regular timing belt replacement is critical to prevent catastrophic engine failure. Valve cover gasket leaks are common.
Suspension Wear:
Worn bushings (control arms, sway bar) and ball joints can lead to alignment issues and noisy suspension.
Electrical Issues:
Corrosion in wiring harnesses, failing fuel pump relays, and ECU issues can occur with age.
Rust:
Rust can be a concern in certain climates, particularly around wheel arches, rocker panels, and the undercarriage.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer, has a long history dating back to the early 20th century, known for producing reliable and technologically advanced vehicles.
Model Evolution
Galant Lineage:
The Galant nameplate has been used by Mitsubishi since 1969, evolving through numerous generations and body styles, often serving as a platform for showcasing new technologies and performance.
8Th Generation:
The E30/E3_A generation (1987-1992 globally, 1989-1993 in North America) introduced significant styling and engineering advancements, including available all-wheel drive and turbocharged engines.
Production
Manufacturing Locations:
Primarily manufactured in Japan (Mizushima Plant) and potentially other global facilities.
Production Period:
Specific to the 1989-1993 model years for the North American market (E33A variant).
🏆 Awards & Recognition
Recognitions
Decade Awards:
While specific awards for the 1989-1993 Galant GTX BE are not widely documented, Mitsubishi vehicles of this era were generally praised for their value and sporty driving dynamics.
Ratings
Consumer Reports Era:
Consumer Reports and similar publications often rated Mitsubishi models of this period as having good reliability, though some electrical components could be a concern as they aged.
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