Mitsubishi Galant/Eterna VR4 1989-1993 Car Workshop Manual/Repair Manual/Service Manual download

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Tags: 1989 1990 1991 1992 1993 Car Engines Eterna VR4 Galant VR4 Mitsubishi Mitsubishi Engines Manuals

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Description

This manual covers the Galant / Eterna VR-4, specifically the Eighth Generation (E80 Series) produced between 1989 and 1993. Known for its sophisticated all-wheel-drive (AWD) system, available four-wheel steering (4WS), and powerful turbocharged 4G63 engines, the VR-4 variant offered a compelling blend of performance, handling, and advanced technology for its time. This model represented a significant step in performance vehicle development, influencing later iconic models. This comprehensive workshop manual provides detailed guidance for the maintenance, repair, and diagnostics of the Galant / Eterna VR-4. It covers essential areas including powertrain systems, chassis and suspension, body and electrical components, and all associated maintenance procedures and repair techniques. With over 2200 pages of information, this manual serves as an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant / Eterna VR-4

Generation

Generation Name:

Eighth Generation (E80 Series)

Codes

Chassis Code:

E80 series

Engine Codes:

4G63 (SOHC NA, DOHC NA, DOHC Turbo)

👋 Introduction

Market Position

Vehicle Segment:

Mid-size sedan with performance-oriented variant (VR-4), targeting enthusiasts and those seeking sporty styling and handling.

Competitive Analysis

Key Competitors:

Nissan Maxima, Toyota Camry (sportier trims), Honda Accord (sportier trims), Ford Taurus SHO, Chevrolet Lumina Z34.

Key Features

Vr4 Distinction:

The VR-4 variant, particularly the Eterna VR-4 and Galant VR-4, was known for its sophisticated all-wheel-drive (AWD) system, four-wheel steering (4WS) in some configurations, powerful turbocharged engines, and sporty handling, setting it apart from mainstream mid-size sedans.

📋 Manual Details

Coverage Areas

Model Years Covered:

1989, 1990, 1991, 1992, 1993

Page Count

Total Pages:

Manual Type

Manual Type:

Workshop Manual / Repair Manual / Service Manual

Language

Language:

English

Format

File Format:

PDF (ZIP archive)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (SOHC, DOHC Naturally Aspirated, DOHC Turbocharged), Automatic Transmission, Manual Transmission, Front Axle, Rear Axle, Propeller Shaft

Chassis And Suspension:

Suspension (Front and Rear), Brakes (Front and Rear), Steering, Wheels and Tires, Chassis

Body And Electrical:

Body, Cooling System, Emission Control System, Supplemental Restraint System (SRS)

Procedures Included

Maintenance:

Lubrication, Fluid Checks and Changes, Filter Replacements, Routine Inspections, Service Intervals

Repair:

Engine Mechanical and Electrical Repair, Transmission Overhaul and Repair, Brake System Service, Suspension Component Replacement, Steering System Service, Body Panel Repair, Cooling System Repair

Diagnostics:

Troubleshooting guides for various systems, symptom-based diagnosis, electrical diagnostic procedures

Technical Depth

Depth Of Information:

Comprehensive; covers basic maintenance to in-depth engine and transmission rebuilds, including electrical schematics and diagnostic procedures.

📊 Manual Specifications

File Format

File Quality:

PDF format, generally high resolution suitable for viewing and printing.

Searchable:

Likely searchable text within the PDF, enabling quick access to specific topics.

Print Quality

Printability:

Printable from PDF reader software.

Binding Type

Binding Type:

Digital Download (No physical binding)

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder, DOHC, 16-valve, turbocharged (for VR-4 variants)

Engine Displacement:

2.0 Liters (1997 cc)

Engine Codes:

4G63T (Turbocharged), 4G63 (Naturally Aspirated SOHC & DOHC)

Performance

Horsepower Vr4:

Approximately 200-240 hp (depending on market and specific tuning, e.g., 200-220 PS for early models, up to 240 PS for later JDM specs).

Torque Vr4:

Approximately 200-250 lb-ft (271-339 Nm), depending on specific engine tune.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Engine Construction

Block Material:

Cast Iron

Head Material:

Aluminum Alloy

🔧 Transmission

Standard

Transmission Type Vr4:

5-speed Manual

Optional

Transmission Type Non Vr4:

4-speed Automatic

Features

Vr4 Drivetrain:

All-Wheel Drive (AWD) with Active Center Differential (ACD) and Viscous Coupling Limited Slip Differential (VCLSD) rear differential on many VR-4 models.

4Ws Availability:

Four-Wheel Steering (4WS) system available on some VR-4 models.

📐 Dimensions

Exterior

Wheelbase:

Approximately 2740 mm (107.9 inches)

Length:

Approximately 4655 mm (183.3 inches)

Width:

Approximately 1715 mm (67.5 inches)

Height:

Approximately 1400 mm (55.1 inches)

Weights

Curb Weight Vr4 Manual:

Approximately 1450-1550 kg (3197-3417 lbs)

🛡️ Safety Features

Ratings

Passive Safety Features:

Seat belts, reinforced chassis structure. Note: NHTSA/IIHS ratings from this era are less standardized than modern ones; specific crash test data for this model may vary by region.

Active Features

Active Safety Features:

Anti-lock Braking System (ABS) often standard on VR-4 models, Four-Wheel Steering (4WS) improving maneuverability and stability.

Passive Features

Occupant Protection:

Supplemental Restraint System (SRS) which includes driver's side airbag, a significant feature for its time.

💡 Technology Features

Infotainment

Audio System:

Factory-installed AM/FM stereo with cassette player, often with amplifier and speaker upgrades on higher trims. CD players were becoming available towards the end of the generation.

Driver Assistance

Advanced Features At Time:

Key technologies for the era included ABS, AWD, and 4WS, which significantly enhanced the driving experience and safety compared to standard vehicles.

Connectivity

Connectivity Features:

Limited by modern standards; primarily focused on vehicle dynamics and engine management. No integrated Bluetooth or smartphone connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil used.

Timing Belt Replacement:

Every 60,000-90,000 miles (96,000-144,000 km) for the 4G63 engine. Critical on turbocharged models.

Fluid Specifications

Engine Oil Type Vr4:

API SG or SH, SAE 5W-30 or 10W-30 (consult manual for exact specification based on climate).

Coolant Type:

Ethylene glycol-based antifreeze (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent).

Transmission Fluid Atf:

Mitsubishi DiaQueen ATF-SP II M or equivalent for automatic transmissions.

Manual Transmission Fluid:

GL-4 gear oil, SAE 75W-90 or 80W-90 (check specific transmission type).

Known Issues

Turbocharger Reliability:

Turbocharger can be a wear item, especially if maintenance intervals are neglected or if the vehicle is driven hard without proper warm-up/cool-down.

AWD System Maintenance:

Regular servicing of the center and rear differentials is crucial for maintaining the integrity of the AWD system.

4Ws Actuator Wear:

The hydraulic or electronic actuators for the 4WS system can wear over time, potentially leading to loss of function or noise.

Engine Seals Leaks:

Like many vehicles of this era, valve cover gaskets, oil pan gaskets, and crankshaft seals can develop leaks with age.

📚 Vehicle History

Brand Heritage

Mitsubishi Performance Legacy:

Mitsubishi has a strong heritage in motorsport and performance vehicles, notably with the Lancer Evolution, and the Galant VR-4 was a precursor to the Evo's sophisticated AWD and turbocharging technology.

Model Evolution

Galant Generations:

The 1989-1993 model represents the eighth generation of the Mitsubishi Galant, which saw significant styling changes and the introduction of the performance-oriented VR-4 variant, showcasing advanced technologies like AWD and 4WS.

Production

Manufacturing Location:

Japan

Production Period:

1987-1993 (E80 Series, with VR-4 variants introduced later in the cycle).

🏆 Awards & Recognition

Recognitions

Performance Acclaim:

While specific awards are difficult to pinpoint for this exact model year and variant, the Galant VR-4 and Eterna VR-4 were highly regarded in the automotive press for their performance, handling, and technological advancements, particularly their AWD and 4WS systems, which influenced future performance car development.