🏷️ Basic Information

Make:

Mitsubishi

Model:

L200

Generation Code:

KB4T / KB7T

Chassis Codes:

KB4T, KB7T

Engine Codes Gasoline:

4G64 (2.4L)

Engine Codes Diesel:

4D56 (2.5L DI-D), 4M41 (3.2L DI-D)

👋 Introduction

Segment:

Compact Pickup Truck / Utility Vehicle

Target Audience:

Commercial users, off-road enthusiasts, and individuals seeking a robust and reliable utility vehicle.

Competitors:

Toyota Hilux, Ford Ranger, Nissan Navara, Isuzu D-Max

Strengths:

Rugged durability, strong off-road capability (especially with Super Select 4WD), reliable diesel engines, versatile load-carrying capacity.

📋 Manual Details

Supported Years:

2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014

Estimated Page Count:

Over 2000 pages (estimated for comprehensive factory documentation)

Type:

Factory Service Repair Manual (FSM)

Language:

English

Format:

PDF Download

📖 Manual Coverage

Powertrain:

Engine Mechanical (4G64, 4D56, 4M41), Fuel System, Exhaust System, Ignition System, Cooling System, Lubrication System, Engine Control System (ECU/ECM), Turbocharger System, Diesel Particulate Filter (DPF) (where applicable)

Transmission Drivetrain:

Manual Transmissions (R5M42, W5MG1), Automatic Transmissions (V5A51), Transfer Case, Drive Shafts, Axles, Differentials (Front & Rear), 4WD System Operation and Repair

Chassis Suspension Steering:

Front Suspension (Double Wishbone), Rear Suspension (Leaf Spring), Steering System (Hydraulic Power Steering), Wheel Alignment Specifications, Shock Absorbers, Bushings

Brakes:

Front Disc Brakes, Rear Drum Brakes (or Disc on some variants), Anti-lock Braking System (ABS), Brake System Hydraulics, Parking Brake System

Electrical Electronics:

Battery, Starting System, Charging System, Lighting System, Fuses and Relays, Instrument Cluster, Wiper System, Horn, Power Windows, Central Locking, Audio System, Immobilizer System, ECU/ECM Diagnostics, Body Control Module (BCM)

Body Interior Exterior:

Body Panels, Doors, Hood, Tailgate, Bumpers, Glass, Interior Trim, Seats, HVAC System (Heating, Ventilation, Air Conditioning), Body Sealing

Maintenance:

Scheduled Maintenance Intervals, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Belt Inspections and Replacements, Spark Plug Replacement (Gasoline), Glow Plug Inspection (Diesel)

Repair Overhaul:

Engine Disassembly and Reassembly, Cylinder Head Overhaul, Piston and Connecting Rod Installation, Crankshaft Bearing Replacement, Transmission Rebuilding, Differential Overhauls, Suspension Component Replacement, Brake Caliper Rebuild, Alternator and Starter Motor Replacement

Diagnostics Troubleshooting:

Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting Guides, Wiring Diagrams for Electrical Systems, Component Testing Procedures, Fuel System Pressure Testing, Engine Performance Diagnostics

Specifications Adjustments:

Torque Specifications for all Fasteners, Engine Timing Adjustments, Valve Clearances, Idle Speed Settings, Wheel Alignment Procedures, Brake Adjustment

Depth:

Comprehensive: Covers basic to advanced repair, diagnostics, overhaul, and maintenance procedures. Suitable for professional technicians and advanced DIYers.

📊 Manual Specifications

File Type:

PDF (Portable Document Format)

Quality:

High-resolution scans of original factory documentation, ensuring clear diagrams and text.

Binding:

N/A (Digital Download)

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Options:

2.4L 4G64 (Petrol/Gasoline), 2.5L 4D56 DI-D (Turbo Diesel), 3.2L 4M41 DI-D (Turbo Diesel)

4G64 2.4L Petrol Hp:

Approx. 128 hp @ 5,250 rpm

4G64 2.4L Petrol Torque:

Approx. 190 Nm @ 2,500 rpm

4D56 2.5L Di-D Hp:

Approx. 134 hp @ 4,000 rpm

4D56 2.5L Di-D Torque:

Approx. 314 Nm @ 2,000 rpm

4M41 3.2L Di-D Hp:

Approx. 165 hp @ 3,500 rpm

4M41 3.2L Di-D Torque:

Approx. 343 Nm @ 2,000 rpm

Fuel Delivery Di D:

Common Rail Direct Injection (DI-D)

Fuel Type:

Unleaded Petrol (for 4G64), Diesel (for 4D56 & 4M41)

🔧 Transmission

Transmission Options:

5-Speed Manual, 4-Speed Automatic (varies by engine and market)

Automatic Gearbox Model:

V5A51 (typically with 4M41 engine)

4Wd System:

Easy Select 4WD, Super Select 4WD II (with center differential lock and mode selection)

📐 Dimensions

Overall Length:

Varies by body style (e.g., Single Cab, Double Cab), approx. 4,800 - 5,100 mm

Overall Width:

Approx. 1,775 - 1,800 mm

Overall Height:

Approx. 1,700 - 1,800 mm

Wheelbase:

Approx. 3,000 mm

Curb Weight:

Approx. 1,700 - 2,100 kg (varies by configuration)

Gross Vehicle Weight Rating Gvwr:

Approx. 2,800 - 3,000 kg

Payload Capacity:

Approx. 800 - 1,000 kg

🛡️ Safety Features

Crash Test Ratings:

Varies significantly by market and testing organization (e.g., ANCAP, Euro NCAP). Later models generally showed improved safety performance.

Braking:

ABS with EBD (Electronic Brakeforce Distribution) standard on most variants, Brake Assist (BA)

Airbags:

Driver and Passenger Airbags standard on most variants. Side and curtain airbags available on higher trims or later models.

Chassis Construction:

Body-on-frame construction for durability and load-bearing.

💡 Technology Features

Audio System:

Basic AM/FM/CD players, with optional MP3 playback and auxiliary input on later models or higher trims. Some markets may have optional navigation.

ABS:

Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD) is a common feature.

Cruise Control:

Available on higher trim levels and later models.

Power Features:

Power windows, power door locks, and power mirrors are often available on mid-to-high spec models.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000 - 10,000 km or 6 months, whichever comes first (refer to manual for specific engine/oil type).

Air Filter Replacement:

Every 20,000 - 40,000 km or as needed based on operating conditions.

Fuel Filter Replacement Diesel:

Every 40,000 - 80,000 km, critical for diesel engine longevity.

Timing Belt Replacement:

The 4D56 and 4M41 diesel engines use timing chains, which are generally designed for the life of the engine. The 4G64 gasoline engine uses a timing belt, typically requiring replacement around 100,000 km.

Engine Oil Diesel:

API CI-4 or ACEA E7/E5 rated diesel engine oil, viscosity grade typically 5W-30, 10W-30, or 15W-40 depending on climate. (Consult manual for precise specification)

Engine Oil Petrol:

API SL/SM or ILSAC GF-3/GF-4 rated, viscosity grade typically 10W-30 or 10W-40. (Consult manual for precise specification)

Coolant:

Long-life coolant (typically ethylene glycol-based, red or pink, silicate-free). Capacity approx. 7-10 liters.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Transmission Fluid Manual:

GL-4 gear oil, 75W-90 or 80W-90 viscosity.

Transmission Fluid Automatic:

Dia Queen ATF-SP III or equivalent. Capacity approx. 7-8 liters for refill.

Transfer Case Fluid:

GL-4 gear oil, 75W-90 or 80W-90 viscosity.

Differential Fluid Front Rear:

GL-5 gear oil, 80W-90 viscosity. Limited-slip differentials may require specific friction modifiers.

Diesel Engines 4D56:

Potential for injector issues, turbocharger wear, and EGR valve clogging if not maintained. Early DI-D systems can be sensitive to fuel quality.

Suspension:

Front ball joints and bushings can wear over time due to the heavy-duty nature and load carrying. Rear leaf springs can sag under heavy use.

Electrical:

Alternator and starter motor reliability can be a concern on some models. Water ingress affecting electrical connectors can occur.

Body:

Rusting can be an issue in areas with heavy road salt usage, particularly on the chassis and bed.

📚 Vehicle History

Mitsubishi Trucks:

Mitsubishi has a long-standing reputation for producing durable and capable light commercial vehicles and pickups dating back decades.

L200 History:

The L200 (also known as Triton in many markets) is a global model that has undergone several generations, with this period representing the third generation, known for its significant updates in styling and technology over its predecessor.

Manufacturing Locations:

Primarily produced in Thailand, with assembly in other global locations.

🏆 Awards & Recognition

Notable Awards:

While specific awards for this exact model year range are difficult to pinpoint universally, the L200/Triton has consistently received recognition in various markets for its off-road capability, utility, and value for money, often being lauded in pickup truck comparisons by automotive publications.