🏷️ Basic Information

Make:

Mitsubishi

Model:

L200

Generation:

Third Generation

Platform Code:

K50, K60, K70 Series

Chassis Type:

Pickup Truck / Light Commercial Vehicle

👋 Introduction

Vehicle Segment:

Compact Pickup Truck / Light Commercial Vehicle (LCV)

Key Selling Points:

Durability, off-road capability, versatility for work and leisure, relatively simple mechanicals.

Competitors:

Toyota Hilux, Nissan D22 (Navara/Frontier), Ford Ranger (early models), Isuzu D-Max (early models)

Manual Value:

Provides essential information for maintenance, diagnostics, and repair, enabling DIY enthusiasts and professional mechanics to service the vehicle effectively.

Vehicle Characteristics:

Rugged construction, body-on-frame chassis, available in 2WD and 4WD configurations, various body styles (single cab, double cab, chassis cab).

📋 Manual Details

Applicable Model Years:

1997, 1998, 1999, 2000, 2001, 2002

Regions Covered:

Global (with emphasis on markets where this generation was prevalent)

Estimated Pages:

Approx. 2000+

Type:

Factory Service Repair Manual (FSM)

Language:

English

Format:

Digital Download (likely PDF)

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valvetrain

Engine Management:

Fuel injection system (MPI, GDI where applicable), ignition system, emission control systems, ECU diagnosis

Transmission Manual:

Clutch, gearbox assembly, shift mechanism, final drive, transfer case (4WD models)

Transmission Automatic:

Automatic transmission assembly, torque converter, hydraulic control, electronic control unit

Drivetrain:

Driveshafts, axles, differentials, propeller shafts, CV joints

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, stabilizer bars

Steering:

Steering gear, steering column, power steering system (pump, hoses, rack/box)

Brakes:

Brake system components (master cylinder, calipers, rotors, drums, lines), ABS (if equipped)

Electrical System:

Battery, charging system (alternator), starting system (starter), lighting, horn, wipers, power windows, central locking

Climate Control:

HVAC system, air conditioning, heater core, blower motor, controls

Body And Chassis:

Body panels, doors, hood, tailgate, bumpers, frame, underbody coatings

Interior:

Seats, dashboard, trim panels, airbags, seatbelts

Diagnostics:

OBD-II (On-Board Diagnostics) procedures, trouble code interpretation, diagnostic flowcharts

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement

Troubleshooting:

Diagnostic guides for common and uncommon problems, symptom-based troubleshooting charts

Repair And Replacement:

Detailed step-by-step instructions for component removal, repair, and reinstallation

Overhaul:

Complete engine and transmission rebuild procedures

Electrical Diagnostics:

Wiring diagrams, component testing, circuit diagnosis

Body Repair:

Dent repair, panel replacement, welding procedures, rust prevention

Depth:

Comprehensive: Covers everything from basic fluid changes to full engine/transmission rebuilds and advanced electrical diagnostics.

Detail Level:

Professional Technician Level: Includes torque specifications, diagnostic trouble codes (DTCs), and detailed procedural steps.

Diagrams And Illustrations:

Abundant: Features exploded views, wiring diagrams, schematic diagrams, and step-by-step illustrations.

📊 Manual Specifications

Digital Format:

PDF

Searchable Text:

Likely searchable text for easy navigation and keyword lookup.

Digital Resolution:

High-resolution scans suitable for printing individual pages.

Physical Binding Equivalent:

Not applicable (digital download), but equivalent to a professionally bound workshop manual.

Digital Paper Equivalent:

Not applicable (digital download), but quality is intended for professional shop use.

⚙️ Engine Specifications

Engine Family:

4G6x (Petrol), 4D5x (Diesel), 4M4x (Diesel)

Common Petrol Engine 1:

2.0L SOHC 16V (4G63/4G64 variants)

Common Petrol Engine 2:

2.4L SOHC 16V (4G64 variants)

Common Diesel Engine 1:

2.5L SOHC 8V Diesel (4D56 variants)

Common Diesel Engine 2:

2.8L SOHC 8V Turbo-Diesel (4M40 variants)

Common Diesel Engine 3:

3.2L DOHC 16V Turbo-Diesel (4M41 - less common in this generation, might appear in later years/specific markets)

Petrol Hp Range:

Approx. 110-140 hp

Diesel Hp Range:

Approx. 85-135 hp (naturally aspirated vs. turbo)

Petrol Injection Type:

Multi-Point Fuel Injection (MPI)

Diesel Injection Type:

Indirect Injection (IDI) or Direct Injection (DI) depending on engine variant

Bore Stroke Example:

4G64: 86.5 mm x 86.0 mm

Compression Ratio Example:

4G64: 9.0:1; 4D56: 21.0:1

🔧 Transmission

Transmission Type Common:

5-speed Manual Transmission

Transmission Type Optional:

4-speed Automatic Transmission

Drivetrain Options:

RWD (Rear-Wheel Drive), 4WD (Four-Wheel Drive) with selectable or full-time transfer cases

Gear Ratios:

Varies by transmission and model, detailed in manual.

Manual Gearbox Oil Type:

API GL-4 or GL-5, viscosity typically 75W-90

Automatic Transmission Fluid Type:

Dexron III or equivalent (refer to manual for exact specification)

📐 Dimensions

Body Styles Offered:

Single Cab, Extended Cab (Club Cab), Double Cab

Bed Lengths:

Short Bed, Long Bed (varies by configuration)

Wheelbase:

Varies by body style and configuration (e.g., ~3000 mm for Double Cab Long Bed)

Curb Weight:

Approx. 1500-1900 kg (depending on configuration and engine)

Payload Capacity:

Typically 800-1200 kg

Towing Capacity:

Varies significantly by market and configuration, typically up to 2000-2500 kg (braked)

🛡️ Safety Features

Crash Test Results:

Limited official ratings for this era and vehicle type in many markets. Likely basic by modern standards.

ABS:

Optional on many models, standard on some higher trims/later years.

Airbags:

Driver airbag standard on many models, passenger airbag optional/available on later models.

Seat Belts:

Standard front seat belts, rear seat belts on extended/double cabs.

💡 Technology Features

Audio System:

Basic AM/FM radio with cassette player, optional CD player on higher trims or later models.

Cruise Control:

Optional on higher trim levels.

Usb Aux:

Not available in the factory system; requires aftermarket installation.

🔧 Maintenance

Oil Change Interval:

Typically 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type used. Refer to manual for exact recommendation.

Air Filter Replacement:

Check every 15,000-30,000 km, replace as needed or at ~50,000 km intervals.

Spark Plug Replacement:

Petrol engines: ~60,000-100,000 km depending on spark plug type (standard vs. platinum/iridium).

Timing Belt Replacement:

For engines with a timing belt (e.g., 4G6x series), typically 80,000-100,000 km or 5-7 years. The 4D5x and 4M4x series often use timing chains which are designed to last the life of the engine but may require tensioner/guide service.

Engine Oil Capacity Example:

4G64: Approx. 4.5 Liters (without filter change), 4.7 Liters (with filter change)

Engine Oil Type Example:

10W-30 or 10W-40 API SJ/SL, often with JASO DL-1 specification for diesel engines.

Coolant Type:

Ethylene glycol based coolant, typically a green or pink concentrate mixed 50/50 with distilled water. Refer to manual for specific Mopar/Chrysler type or equivalent.

Brake Fluid Type:

DOT 3 or DOT 4

Common Problems List:

Rocker arm wear (diesel engines), clutch wear, differential whine, rust on body/chassis, exhaust manifold cracks (turbo diesel), starter motor issues, occasional electronic sensor failures.

📚 Vehicle History

Mitsubishi Lcfs History:

Mitsubishi has a long history of producing robust and capable trucks and commercial vehicles, dating back to the early 20th century.

L200 Lineage:

The L200 (also known as Triton, Mighty Max in some markets) is a long-running nameplate for Mitsubishi's pickup trucks, evolving through multiple generations.

Manufacturing Locations:

Primarily Japan, with significant production in Thailand and other global assembly plants.

Generation Production Span:

Third generation (K50/K60/K70) ran from approximately 1996 to 2005, with the 1997-2002 period being the core of this manual's coverage.

🏆 Awards & Recognition

Industry Awards:

While specific awards for this generation might be scarce, the L200/Triton line has consistently been recognized for its utility, reliability, and value in the pickup truck segment globally.