🏷️ Basic Information

Make:

Mitsubishi

Model:

L200

Generation:

Third Generation (K60/K70)

Chassis Code:

K60 Series (4x2), K70 Series (4x4)

👋 Introduction

Segment:

Compact/Mid-size Pickup Truck (Ute in some markets)

Target Audience:

Commercial users, recreational off-roaders, general utility users.

Key Competitors:

Toyota Hilux, Nissan Navara (D22), Ford Ranger (PJ/PH), Isuzu D-Max (first gen).

Durability:

Known for robust construction and reliability, particularly in its chassis and drivetrain.

Versatility:

Offered in various configurations (2WD/4WD, cab types) to suit diverse needs.

Off Road Capability:

Strong off-road performance, especially in 4x4 variants, aided by good ground clearance and suspension travel.

📋 Manual Details

Production Years Covered:

1997, 1998, 1999, 2000, 2001, 2002

Body Styles Covered:

Club Cab, Double Cab, Single Cab (all styles)

Estimated Page Count:

Comprehensive (Specific count not provided, but typical for this era's factory service manuals exceeds 1000 pages)

Type:

Service and Repair Manual

Language:

English

Format:

Digital (likely PDF)

📖 Manual Coverage

Engine Mechanical:

Detailed diagnostics, overhaul, and repair of all engine variants for the specified period.

Engine Management:

Engine control systems, fuel injection, ignition systems, emissions control, sensor testing, ECU diagnostics.

Transmission Manual:

Repair, overhaul, and troubleshooting of manual transmissions, including clutch system.

Transmission Automatic:

Repair, overhaul, and troubleshooting of automatic transmissions (if applicable to specific models).

Drivetrain 4Wd:

Front and rear differentials, transfer case (4WD systems), propeller shafts, CV joints, hub bearings.

Suspension:

Front and rear suspension components, shock absorbers, springs, bushings, wheel alignment specifications.

Steering:

Steering gear, power steering system, steering column, tie rods, linkages.

Brakes:

Front and rear brake systems (disc and drum), hydraulic system, ABS (if equipped), parking brake.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), wiring diagrams, fuses, relays.

Lighting:

Headlights, taillights, interior lighting, fog lights, wiring and component replacement.

Climate Control:

HVAC system, air conditioning, heater core, blower motor, refrigerant system service.

Body And Chassis:

Frame, body panels, doors, interior trim, glass, bumpers, exterior trim replacement and repair.

Interior Components:

Seats, dashboard, instrumentation, upholstery, minor interior trim repairs.

Diagnostics Troubleshooting:

Systematic diagnostic procedures, symptom-based troubleshooting charts, common fault finding.

Routine Maintenance:

Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, lubrication.

Major Repairs:

Engine rebuilds, transmission overhauls, brake caliper replacement, suspension component replacement.

Component Replacement:

Detailed step-by-step instructions for replacing virtually all major and minor components.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems.

Specifications Data:

Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic values.

Depth:

Comprehensive, from basic maintenance and troubleshooting to full engine, transmission, and chassis overhauls.

📊 Manual Specifications

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable PDF for easy keyword access.

Printability:

Printable for users who prefer a physical copy.

Quality:

High-quality scans or digital reproductions ensuring clarity of diagrams and text.

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Code:

4G63 (2.0L SOHC Petrol), 4G64 (2.4L SOHC Petrol), 4D56 (2.5L SOHC Turbo Diesel), 4M40 (2.8L SOHC Turbo Diesel)

Displacement Petrol 2.0L:

1997 cc

Displacement Petrol 2.4L:

2351 cc

Displacement Diesel 2.5L Td:

2477 cc

Displacement Diesel 2.8L Td:

2835 cc

Horsepower 4G63:

Approx. 120-130 PS (90-97 kW) - varies by market tune

Horsepower 4G64:

Approx. 130-145 PS (97-108 kW) - varies by market tune

Horsepower 4D56 Td:

Approx. 95-115 PS (71-86 kW) - varies by market tune

Horsepower 4M40 Td:

Approx. 103-115 PS (77-86 kW) - varies by market tune

Torque 4G64:

Approx. 200-215 Nm (148-159 lb-ft) - varies by market tune

Torque 4D56 Td:

Approx. 200-220 Nm (148-162 lb-ft) - varies by market tune

Torque 4M40 Td:

Approx. 230-245 Nm (170-181 lb-ft) - varies by market tune

Fuel Type Petrol:

Unleaded gasoline

Fuel System Petrol:

Multi-point Fuel Injection (MPI)

Fuel Type Diesel:

Diesel

Fuel System Diesel:

Direct Injection (DI) with Turbocharging

🔧 Transmission

Type Standard:

5-speed Manual Transmission

Type Optional:

4-speed Automatic Transmission (often available on higher trims or specific engine options)

4Wd System:

Part-time 4WD with manual or electronic engagement (Super Select 4WD often available on higher trims).

Transfer Case:

Two-speed transfer case with Neutral, 2H, 4H, 4L modes.

📐 Dimensions

Wheelbase Approx:

2950 mm (116.1 inches) - varies slightly by configuration

Length Approx:

4690-5190 mm (184.6-204.3 inches) - varies by cab and bed configuration

Width Approx:

1750-1775 mm (68.9-69.9 inches) - varies by market and trim

Height Approx:

1700-1850 mm (66.9-72.8 inches) - varies by suspension and body style

Curb Weight Approx:

1700-2000 kg (3750-4400 lbs) - varies significantly by configuration

Payload Capacity Approx:

500-1000 kg (1100-2200 lbs) - varies by model and configuration

🛡️ Safety Features

Crash Test Ratings:

N/A (No standardized global crash test ratings available for this specific generation and region consistently)

ABS:

Available on higher trims and specific markets, typically front-wheel ABS.

Limited Slip Differential:

Available on some 4x4 models as an option or standard feature.

Seatbelts:

Front seat belts, with potential for rear seat belts depending on cab configuration and market regulations.

Airbags:

Driver airbag standard on many models, passenger airbag optional or available on higher trims.

💡 Technology Features

Radio Type:

Typically AM/FM radio with CD player or cassette player. Aftermarket head units were common upgrades.

Speaker Configuration:

Basic 2 or 4 speaker system, sometimes with tweeter options.

Cruise Control:

Available on higher trim levels or as an optional extra.

Aux Input:

Not standard; aftermarket solutions required for AUX or USB connectivity.

Bluetooth:

Not available from factory; required aftermarket installation.

🔧 Maintenance

Engine Oil Change:

Every 5,000-10,000 km (3,000-6,000 miles) or 6 months, whichever comes first (refer to specific engine type and oil grade).

Oil Filter Replacement:

Replace with every oil change.

Air Filter Replacement:

Every 20,000-40,000 km (12,000-24,000 miles) or as needed based on operating conditions.

Fuel Filter Replacement:

Every 20,000-40,000 km (12,000-24,000 miles) for diesel models; petrol may have in-tank filters with longer intervals.

Spark Plug Replacement Petrol:

Every 40,000-80,000 km (24,000-48,000 miles) depending on plug type (standard vs. platinum/iridium).

Timing Belt Replacement 4M40:

Recommended replacement every 80,000-100,000 km (50,000-60,000 miles) for the 4M40 engine.

Timing Chain 4G63 4G64 4D56:

Timing chain driven engines typically do not have a scheduled replacement interval unless issues arise.

Engine Oil Viscosity Petrol:

e.g., 10W-30 or 10W-40 API SG or higher (check manual for exact spec).

Engine Oil Viscosity Diesel:

e.g., 10W-30 or 15W-40 API CF or higher (check manual for exact spec).

Coolant:

Ethylene Glycol based, typically 50/50 mix with distilled water. Use long-life coolant if specified.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid:

Dexron II/III ATF or specified power steering fluid.

Manual Transmission Fluid:

API GL-4 SAE 75W-90 or 75W-85 gear oil.

Automatic Transmission Fluid:

Dexron II/III ATF or specified automatic transmission fluid.

Differential Fluid:

API GL-5 SAE 80W-90 gear oil. Limited slip differentials may require special friction modifier additive.

Diesel Injection Pump:

Common issues with diesel injection pumps (especially older mechanical ones) and glow plug reliability on some models.

Suspension Bushings:

Wear and tear on suspension bushings and ball joints due to heavy-duty use.

Rusting:

Corrosion, particularly on the chassis, underbody, and bed in humid or coastal environments.

Electrical Gremlins:

Occasional electrical issues, often related to wiring harnesses, connectors, or grounds, especially on older vehicles.

Clutch Wear:

Normal clutch wear on manual transmission models, can be accelerated by heavy towing or off-road use.

📚 Vehicle History

Mitsubishi Motors:

Mitsubishi Motors has a long history in producing robust and capable vehicles, including a strong lineage of trucks and SUVs.

L200 Lineage:

The L200 (also known as Triton in many markets) has evolved through multiple generations, with the K60/K70 being the third generation, introduced in late 1995/early 1996 and produced through 2005/2006 in some markets.

K60 K70 Design:

This generation introduced a more rounded and aerodynamic design compared to its predecessor, along with independent front suspension on some models (torsion bar front suspension) for improved ride comfort.

Manufacturing Locations:

Primarily manufactured in Japan (Pajero Seishin) and Thailand (Laem Chabang).

🏆 Awards & Recognition

Industry Awards:

While specific awards for the 1997-2002 L200 are not widely documented in major automotive publications, the model consistently received recognition in its segment for durability and value in specific markets.

Consumer Ratings:

Generally positive consumer satisfaction regarding reliability and capability, often outperforming competitors in long-term ownership studies in certain regions.