Segment:
Compact/Mid-size Pickup Truck
Target Audience:
DIY mechanics, fleet owners, professional repair shops servicing the L200/Triton.
Competitors:
Toyota Hilux, Nissan Navara (D22), Ford Ranger, Isuzu D-Max (TF).
Vehicle Strengths:
Renowned for durability, robust chassis, capable 4WD systems, and reliable diesel engines.
Manual Years:
1996, 1997, 1998, 1999, 2000, 2001, 2002
Geographic Coverage:
Global (specifications may vary by region)
Estimated Pages:
Varies by specific engine/drivetrain combination; typically 800-1500+ pages for a comprehensive service manual.
Type:
Service Repair Manual
Format:
PDF (Digital Download)
Engine:
In-depth coverage for gasoline and diesel engines, including maintenance, diagnostics, and overhaul procedures.
Transmission:
Manual and automatic transmission repair, adjustment, and fluid specifications.
Drivetrain:
Front-wheel drive, rear-wheel drive, and 4WD system service, including differentials and drive shafts.
Suspension Steering:
Front and rear suspension components, steering system diagnostics, and alignment procedures.
Brakes:
Disc and drum brake systems, ABS diagnostics, caliper and master cylinder overhaul.
Electrical System:
Wiring diagrams, component testing, fuse and relay locations, lighting, and charging system diagnostics.
Fuel System:
Fuel injection systems (MPI/DI), fuel pumps, injectors, and emissions control.
Cooling Heating Ac:
Radiator, fan, thermostat, heater core, and air conditioning system service.
Body Chassis:
Body panel removal/installation, interior trim, door mechanisms, and chassis component replacement.
Maintenance Procedures:
Oil changes, filter replacements, fluid checks, tune-ups, belt and hose replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues.
Repair Procedures:
Detailed step-by-step instructions for component removal, overhaul, and reassembly.
Diagnostic Procedures:
Fault code interpretation, sensor testing, and electrical circuit analysis.
Rebuild Procedures:
Engine and transmission rebuild guides with torque specifications and tolerances.
Depth:
Comprehensive. Covers everything from basic scheduled maintenance to complex engine and transmission overhauls and advanced diagnostics.
Gasoline Options:
2.0L (4G63/4G64 SOHC/DOHC), 2.4L (4G64 SOHC/DOHC), 2.5L V6 (6G73 SOHC).
Diesel Options:
2.5L Diesel (4D56 SOHC I/C), 2.8L Diesel (4M40 SOHC I/C), 2.5L Turbo Diesel (4D56 SOHC Common Rail in later models).
Gasoline Hp Range:
Approx. 110-150 HP
Diesel Hp Range:
Approx. 85-125 HP (non-intercooled), 115-135 HP (intercooled/common rail).
Gasoline Injection:
Multi-Point Fuel Injection (MPI)
Diesel Injection:
Indirect Injection (IDI) or Direct Injection (DI) / Common Rail (CRDI) depending on engine.
Common Gasoline Engine Codes:
4G63, 4G64, 6G73
Common Diesel Engine Codes:
4D56, 4M40
Body Styles:
Single Cab, Extended Cab (Access Cab), Double Cab.
Wheelbase Options:
Standard, Long wheelbase configurations available.
Curb Weight Range:
Approx. 1500 kg - 1900 kg (depending on configuration).
Payload Capacity:
Varies, typically 800 kg - 1100 kg.
Crash Test Ratings:
Limited official ratings for this era; typically designed to meet regional safety standards of the time.
Braking System:
Front disc brakes, rear drum brakes. ABS available on higher trims/later models.
Airbags:
Driver airbag standard on many models, passenger airbag optional/standard on later models.
Seatbelts:
3-point seatbelts for front occupants, 2-point or 3-point for rear occupants depending on cab type.
Oil Change Interval:
Every 5,000-7,500 km or 6 months (refer to manual for specific engine oil type and interval).
Air Filter Replacement:
Every 20,000-30,000 km or as needed based on operating conditions.
Fuel Filter Replacement Diesel:
Every 40,000-60,000 km (critical for diesel engine longevity).
Timing Belt Replacement:
Critical for 4G64 & 4D56 (non-chain). Every 80,000-100,000 km or 5-7 years. Refer to manual for specific engine.
Engine Oil Viscosity:
API SG/SH/SJ, SAE 10W-30, 10W-40, 15W-40, 5W-30 (depending on climate and engine; refer to manual).
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. (Confirm specific Mitsubishi coolant P/N in manual).
Transmission Fluid Manual:
GL-4 SAE 75W-90 or 80W-90 gear oil (refer to manual).
Transmission Fluid Automatic:
Dexron III or equivalent (confirm P/N in manual).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Diesel Engine Glow Plugs:
Glow plug failure leading to hard starting in cold weather (common on 4D56/4M40).
Turbocharger Wear:
On turbo diesel models, premature turbo wear if oil changes are neglected.
Suspension Bushings:
Wear and tear on suspension bushings leading to clunks and poor handling over time.
Clutch Wear:
Clutch wear is a consumables issue common to all manual transmission vehicles, particularly in heavy-duty use.
Rust Corrosion:
Rust formation on chassis, body panels, and undercarriage, especially in regions with salted roads.
Mitsubishi Trucks:
Mitsubishi has a long history of producing robust and reliable pickup trucks, dating back to the early Mitsubishi Forte.
L200 Lineage:
The L200 (Triton) has evolved through multiple generations, with the K70/K60 series being the third generation, succeeding the K20/K30 series.
Manufacturing Locations:
Primarily Japan, Thailand, and other global assembly plants.
Model Years Covered:
1996-2002
