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Mitsubishi L200 2011 Workshop Repair & Service Manual (MUT-III) [670MB Complete & Informative for DIY Repair]

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🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Year: 2011 Generation Generation Code: KB4T/KB8T/KB9T (Fifth Generation - Triton/Triton-based pickups) 👋 Introduction Market Position Segment: Mid-size pickup truck, known for its...
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Mitsubishi L200 2011 Workshop Repair & Service Manual (MUT-III) [670MB Complete & Informative for DIY Repair]
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
L200
Year:
2011
Generation
Generation Code:
KB4T/KB8T/KB9T (Fifth Generation - Triton/Triton-based pickups)
👋 Introduction
Market Position
Segment:
Mid-size pickup truck, known for its robust build and off-road capability.
Competitive Analysis
Competitors:
Toyota Hilux, Ford Ranger, Isuzu D-Max, Nissan Navara, Chevrolet Colorado.
Key Features
Platform:
Built on a ladder frame chassis, offering durability for heavy-duty use and towing.
Powertrain Options:
Known for reliable diesel engines, often with selectable 4WD systems.
Utility:
Designed for both work and lifestyle use, with varying body styles (single cab, double cab, chassis cab) and bed lengths.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Workshop Repair and Service for Mitsubishi L200 (2011 Model Year)
Regional Variations Covered:
Likely covers global specifications as L200 is a globally marketed vehicle, though specific regional variations might exist within the data.
Page Count
Estimated Pages:
Extensive, implied by 670MB file size. Likely several thousand pages when rendered.
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Language:
English (Implied by product description for a global market)
Format
Format:
Digital (Likely PDF or similar, indicated by file size)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system.
Transmission:
Manual transmission, Automatic transmission, Transfer case, Drivetrain (driveshafts, differentials).
Chassis And Suspension:
Front suspension (independent), Rear suspension (leaf springs), Steering system, Brake system (hydraulic, ABS, EBD), Wheels and tires.
Electrical And Electronics:
Engine Control Module (ECM), Body Control Module (BCM), lighting system, instrumentation, audio system, power windows, central locking, charging system, starting system, wiring diagrams.
Body And Interior:
Body panels, doors, windows, seats, trim, HVAC system, airbags, safety restraint system.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication points, inspections.
Diagnostics And Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing, electrical circuit diagnosis.
Repair And Overhaul:
Engine overhaul procedures, transmission disassembly and assembly, suspension component replacement, brake caliper rebuilds, body panel repair.
Technical Specifications:
Torque specifications, clearances, electrical resistance values, fluid capacities, dimensions, alignment specifications.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete rebuilds. Includes detailed diagnostic trees and component-level repair instructions.
Diagnostic Tool Reference:
References MUT-III (Mitsubishi Multi-Entertainment & Information System) diagnostic tool, essential for advanced diagnostics and system initialization.
📊 Manual Specifications
File Format
Format:
Likely PDF for broad compatibility and searchability.
File Size:
670MB (Indicates a very comprehensive and detailed document set).
Print Quality
Quality:
High-resolution images, clear diagrams, and readable text suitable for printing.
Binding Type
Binding:
Not applicable for digital format; for printed, would typically be perfect bound or spiral bound for workshop use.
Paper Type
Paper Type:
Not applicable for digital format; for printed, would be durable, possibly coated paper for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Family:
4D56 (4-cylinder, turbocharged diesel)
Engine Code Examples:
4D56 T, 4D56 HP (High Power)
Displacement Liters:
2.5
Fuel Type:
Diesel
Performance
Horsepower Hp Range:
Approximately 134 HP to 175 HP depending on variant and tuning.
Torque Nm Range:
Approximately 314 Nm to 400 Nm depending on variant.
Fuel System
Injection Type:
Common Rail Direct Injection (CRDi)
Turbocharging:
Variable Geometry Turbocharger (VGT) often employed for improved performance and efficiency.
Other Engines
Gasoline Options:
While less common globally for this generation, some markets might have had gasoline engine options (e.g., 2.4L MIVEC).
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (5MT)
Optional
Transmission Type:
4-speed or 5-speed Automatic Transmission (4AT / 5AT), depending on market and trim.
Features
Drivetrain:
Selectable 4WD (Super Select 4WD or Easy Select 4WD) with low-range gearing.
Fluid Specifications
Manual Transmission Fluid:
GL-4 75W-90 (Check specific model for exact OEM recommendation)
Automatic Transmission Fluid:
DIA QUEEN ATF-SP III or equivalent (Check specific model for exact OEM recommendation)
📐 Dimensions
Exterior
Length Mm Range:
Approximately 4,900 - 5,200 mm (varies by body style and tailgate)
Width Mm Range:
Approximately 1,775 - 1,800 mm
Height Mm Range:
Approximately 1,775 - 1,800 mm
Cargo
Bed Length Mm Approx:
1,325 - 1,805 mm (depending on cab configuration)
Weights
Curb Weight Kg Range:
Approximately 1,700 - 2,000 kg (varies significantly with configuration and engine).
Gross Vehicle Weight Rating Kg:
Typically around 2,800 - 3,000 kg.
🛡️ Safety Features
Ratings
Ancap Rating Example:
4-star rating for some variants (e.g., in Australia), but specific year/model testing varies. Check local ANCAP reports.
Active Features
Braking Assist:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA) commonly available.
Stability Control:
Electronic Stability Control (ESC) and Traction Control System (TCS) are increasingly common in later models of this generation.
Passive Features
Airbags:
Front airbags for driver and passenger; side and curtain airbags may be optional or standard on higher trims.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants; three-point or lap belts for rear occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with AM/FM tuner, often with auxiliary input or USB port on higher trims.
Navigation:
Optional GPS navigation system available on premium trims.
Driver Assistance
Cruise Control:
Available on certain models and trims.
Parking Sensors:
Rear parking sensors may be an option.
Connectivity
Bluetooth:
Bluetooth hands-free calling and audio streaming typically found on mid to high-spec models.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 10,000 km or 12 months, whichever comes first (diesel models).
Fuel Filter Replacement:
Recommended every 40,000 - 60,000 km for diesel engines.
Air Filter Replacement:
Recommended every 20,000 - 40,000 km, or more frequently in dusty conditions.
Fluid Specifications
Engine Oil Specification:
API CI-4 or CH-4, SAE 15W-40 or 5W-30 (for diesel, consult manual for exact viscosity based on climate).
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol based coolant with appropriate corrosion inhibitors.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Diesel Particulate Filter Clogging:
Potential for DPF clogging on models equipped with them if regeneration cycles are not completed properly, especially with short city driving.
Suspension Wear:
Leaf springs and associated bushings can show wear over time, especially with heavy loads or off-road use.
Turbocharger Issues:
Potential for turbocharger wear or failure, often linked to maintenance intervals and oil quality.
📚 Vehicle History
Brand Heritage
Mitsubishi Pickup Legacy:
Mitsubishi has a long history of producing rugged and reliable pickup trucks, dating back to the Mitsubishi Forte in the 1970s.
Model Evolution
L200 Generations:
The L200 (or Triton in many markets) has gone through several iterations, with the 2011 model representing the fifth generation, known for its updated styling and improved technology over its predecessor.
Production
Manufacturing Locations:
Primarily produced in Thailand, with assembly plants in other regions depending on market.
🏆 Awards & Recognition
Recognitions
Pickup Awards:
While specific awards for the 2011 model year might be localized, the L200 platform has historically received recognition for its durability, capability, and value in various international markets.
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