🏷️ Basic Information

Make:

Mitsubishi

Model:

L200

Year:

2012

Chassis Code:

K70 Series (e.g., K74T)

Engine Codes Common:

4D56 (2.5L Turbo Diesel)

👋 Introduction

Market Segment:

Light Commercial Vehicle (LCV), pickup truck segment, known for durability and off-road capability.

Key Competitors 2012:

Toyota Hilux, Ford Ranger, Isuzu D-Max, Nissan Navara, Chevrolet Colorado.

Vehicle Appeal:

Robust construction, reliable diesel powertrain, versatile load-carrying capacity, strong off-road performance.

Manual Value Proposition:

Empowers owners and independent workshops with official, comprehensive information for accurate and efficient repairs, reducing reliance on dealerships.

📋 Manual Details

Overall Coverage:

Comprehensive workshop and service information for the Mitsubishi L200 (2012 model year).

Page Count Estimated:

Extensive (precise number not specified, but described as 'COMPLETE, Absolutely No Missing Pages!' implying significant detail).

Manual Type:

Workshop Repair & Service Manual

Language:

English (standard for MUT-III based manuals).

Format:

Digital (likely PDF, common for MUT-III systems).

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, cylinder head, pistons, crankshaft, timing system, lubrication system, cooling system, fuel injection system (diesel common rail).

Engine Management:

Engine Control Unit (ECU) operation, sensor diagnostics, actuators, emissions control, glow plug system, MUT-III diagnostic procedures.

Transmission Manual:

Manual gearbox overhaul, clutch system, gear shift mechanism, transfer case (4WD system) repair.

Transmission Automatic:

Automatic transmission repair, hydraulic control, torque converter, electronic control unit.

Drivetrain And Axles:

Front and rear differentials, driveshafts, CV joints, prop shafts, wheel bearings.

Suspension And Steering:

Front suspension (independent), rear suspension (leaf springs), shock absorbers, springs, steering rack, power steering system, alignment specifications.

Brakes:

Front disc brakes, rear drum brakes (common configuration), ABS system, brake fluid specifications, bleeding procedures, parking brake.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams (schematics).

Body And Chassis:

Body panel removal and installation, doors, hood, tailgate, interior trim, frame repair, corrosion protection.

HVAC:

Air conditioning system (refrigerant type R134a), heating system, ventilation, cabin filter replacement.

Safety Systems:

Airbag system (SRS), seat belt mechanisms, occupant restraint systems.

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-ups, tire rotation, spark plug replacement (if applicable, though less common on diesel).

Troubleshooting Diagnostics:

Fault finding guides, diagnostic trouble codes (DTCs) interpretation using MUT-III, symptom-based troubleshooting.

Component Repair Overhaul:

Detailed step-by-step instructions for the repair and rebuilding of all major vehicle components.

Electrical Diagnostics:

Wiring diagrams, circuit testing procedures, component testing, diagnosing electrical faults.

Structural Repair:

Frame alignment, welding procedures, panel replacement, collision repair guidelines.

Special Tools:

Identification and usage of specific Mitsubishi special tools required for certain repair procedures.

Torque Specifications:

Precise torque values for all critical fasteners and bolts.

Depth Of Information:

In-depth technical information suitable for professional technicians and advanced DIY mechanics.

Diagnostic Tool Integration:

Emphasis on MUT-III (Mitsubishi Under-Vehicle Information System) for advanced diagnostics, programming, and system checks.

Theory Of Operation:

Explanation of how various systems function, aiding in understanding complex issues.

📊 Manual Specifications

File Format:

PDF (Portable Document Format) is the standard for MUT-III extracted data, allowing for searchability and easy access.

Print Quality:

High-resolution diagrams and text for clarity when printing.

Binding Type:

Not applicable for digital format; implies easy navigation within the PDF.

Paper Type:

Not applicable for digital format.

Searchability:

Likely text-searchable PDF, allowing quick access to specific topics.

Illustrations:

Detailed diagrams, schematics, and exploded views.

⚙️ Engine Specifications

Engine Type:

Turbocharged Direct Injection Diesel

Engine Code:

4D56

Displacement:

2.5 Liters (2477 cc)

Bore X Stroke:

91.1 mm x 95.0 mm

Compression Ratio:

Approximately 17.0:1

Horsepower Output:

Approx. 134 hp (100 kW) at 4000 rpm (may vary slightly by market/tune).

Torque Output:

Approx. 236 lb-ft (320 Nm) at 2000 rpm (may vary slightly by market/tune).

Fuel Injection Type:

Common Rail Direct Injection (CRDI) with electronic control.

Fuel Type:

Diesel

Emissions Standard:

Euro 4 (typical for this era, depending on market).

🔧 Transmission

Transmission Type Standard:

5-Speed Manual Transmission

Transmission Type Optional:

4-Speed Automatic Transmission (INVECS-II)

Transfer Case:

Easy Select 4WD (part-time 4WD system with selectable 2H, 4H, 4HLc modes) or Super Select 4WD-II (optional, full-time 4WD with center differential).

📐 Dimensions

Wheelbase:

Approx. 3000 mm (118.1 in) for Double Cab models.

Overall Length:

Approx. 5000 mm (196.9 in) for Double Cab models.

Overall Width:

Approx. 1775 mm (69.9 in).

Overall Height:

Approx. 1775 mm (69.9 in).

Curb Weight:

Approx. 1800 - 2000 kg (depending on configuration).

Gross Vehicle Weight Rating Gvwr:

Approx. 2800 - 3000 kg.

Towing Capacity:

Up to 2500 kg (10% grade, braked trailer, varies by market).

🛡️ Safety Features

Ancap Rating Australasia:

4 Stars (for applicable configurations).

ABS:

Standard (Anti-lock Braking System)

Ebs:

Electronic Brake-force Distribution (EBD)

Brake Assist:

Optional/Standard depending on market and trim.

Airbags:

Front driver and passenger airbags standard.

Seatbelts:

Three-point seatbelts with pre-tensioners.

Child Seat Anchors:

ISOFIX child seat anchors (depending on market/cab style).

💡 Technology Features

Audio System:

Factory fitted AM/FM radio with CD player, MP3 playback, and auxiliary input. Higher trims may feature enhanced audio systems and Bluetooth connectivity.

Cruise Control:

Available on higher trim levels.

Mut Iii Integration:

The manual's reference to MUT-III indicates a deep integration with Mitsubishi's proprietary diagnostic system, allowing for advanced system checks, data logging, and component activation.

🔧 Maintenance

Oil Change Interval:

Typically 10,000 km or 6 months (whichever comes first) for engine oil and filter replacement. Consult specific market manual for exact intervals.

Air Filter Replacement:

Every 40,000 km or as needed based on operating conditions (dusty environments may require more frequent checks/replacement).

Fuel Filter Replacement:

Typically every 40,000 km or 2 years for diesel models. Crucial for maintaining fuel system health.

Timing Belt Chain:

The 4D56 engine uses a timing chain, which is generally designed for the life of the engine, but requires regular inspection for tension and guides.

Engine Oil Type:

API CI-4 or higher, SAE 15W-40 or 10W-30 (synthetic recommended for better performance and longevity). Consult manual for specific viscosity based on climate.

Engine Oil Capacity:

Approx. 7.0 Liters (with filter).

Coolant Type:

Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol based antifreeze (typically pink or red).

Coolant Capacity:

Approx. 8.0 Liters (including reservoir).

Brake Fluid Type:

DOT 3 or DOT 4.

Transmission Fluid Manual:

API GL-4, SAE 75W-90 or 80W-90 gear oil.

Transmission Fluid Automatic:

DIA-Queen ATF-SP III or equivalent.

Transfer Case Fluid:

API GL-4, SAE 75W-90 or 80W-90 gear oil.

Differential Fluid Front Rear:

API GL-5, SAE 80W-90 gear oil.

Common Wear Items:

Brake pads and discs, clutch components (especially with heavy use), suspension bushes, shock absorbers.

Diesel Specific Issues:

Potential for injector issues if fuel quality is poor, turbocharger wear over time, DPF (Diesel Particulate Filter) clogging if used for frequent short trips without regeneration (though DPF was less common on some 2012 variants depending on market emission standards).

Electrical Quirks:

Corrosion on earth points, intermittent power issues due to worn wiring harnesses or connectors, especially in exposed areas.

📚 Vehicle History

Mitsubishi Heritage:

Mitsubishi has a long history in producing reliable and capable trucks, with the L200 (also known as Triton in many markets) being a cornerstone of their global product line since its introduction in the late 1970s.

L200 Generations:

The 2012 model belongs to the fourth generation (KA/KB/KC series, 2005-2015) of the L200, characterized by its distinctive 'Strada' styling cues introduced in the mid-cycle facelift.

Production Locations:

Primarily manufactured in Thailand (Laem Chabang Plant), but also in other Mitsubishi plants globally depending on market.

🏆 Awards & Recognition

Powertrain Reliability:

The 4D56 engine, while basic, is renowned for its ruggedness and longevity when properly maintained, often cited in owner reviews for its dependability.