Segment:
Compact Pickup Truck / Light Commercial Vehicle
Target Audience:
Owners, independent repair shops, fleet maintenance personnel, and DIY enthusiasts seeking detailed repair and maintenance information.
Competitors:
Toyota Hilux, Nissan D21/Frontier, Mazda B-Series, Ford Ranger, Isuzu D-Max (depending on regional availability).
Vehicle Strengths:
Renowned for its durability, reliable engines, capable 4WD system (Super Select 4WD), and practical utility.
Benefit:
Provides professional-level repair and maintenance data, enabling accurate diagnostics and cost-effective repairs, significantly reducing reliance on dealerships.
Instant Download:
Eliminates shipping costs and delays, providing immediate access to critical repair information.
Engine:
Complete coverage for all engine variants, including diagnostics, repair, and overhaul of major components, timing systems, fuel injection, cooling, and lubrication.
Transmission:
Detailed procedures for manual and automatic transmission servicing, repair, removal/installation, and component-level diagnostics.
Drivetrain:
Comprehensive coverage of 2WD and 4WD systems, including transfer case, differentials, driveshafts, CV joints, and hubs.
Suspension Steering:
Detailed diagnosis, repair, and adjustment procedures for front and rear suspension systems (independent front, leaf spring rear), steering gear, power steering system, and wheel alignment.
Brakes:
Complete service information for front disc and rear drum/disc brakes (depending on variant), including ABS system diagnostics and repair, hydraulic system maintenance, and parking brake.
Electrical:
Extensive wiring diagrams, component locations, diagnostic procedures for starting and charging systems, ignition, lighting, instrumentation, power windows, locks, and HVAC controls.
Body:
Body panel removal/installation, door mechanisms, interior trim, glass replacement, sheet metal repair guidance, and chassis lubrication points.
HVAC:
Diagnosis and repair of heating, ventilation, and air conditioning systems, including refrigerant handling and component servicing.
Maintenance:
Detailed scheduled maintenance tasks, fluid changes, filter replacements, lubrication, and inspections at specified intervals.
Troubleshooting:
Systematic diagnostic procedures with symptom-based troubleshooting charts for common and uncommon issues.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components, including specifications for tolerances and adjustments.
Overhaul:
Complete engine and transmission overhaul procedures, including disassembly, cleaning, inspection, part replacement, and reassembly.
Diagnostics:
In-depth diagnostic strategies, including the use of specialized tools and interpretation of diagnostic trouble codes (DTCs) if applicable to the era.
Wheel Alignment:
Specifications and procedures for checking and adjusting front and rear wheel alignment parameters (camber, caster, toe).
Exhaust System:
Repair and replacement of exhaust components, including catalytic converter, mufflers, and pipes.
Cooling System:
Radiator, thermostat, water pump, cooling fans, and hoses diagnosis and replacement.
Fuel System:
Fuel tank, fuel pump, fuel filter, injectors, and lines servicing.
Body Repair:
Guidance on minor body damage repair, panel fitting, and sealing.
Climate Control:
Detailed troubleshooting for HVAC blower, compressor, condenser, and refrigerant system.
Depth:
Comprehensive, covering everything from basic fluid checks and filter changes to complete engine rebuilds, transmission overhauls, and in-depth electrical system diagnostics.
Engine Code Common:
4G63 (2.0L Petrol), 4G64 (2.4L Petrol), 4D56 (2.5L Diesel), 4M40 (2.8L Diesel), 4M41 (3.2L Diesel - later models)
Hp Range:
Approximately 95-140 HP depending on engine and market
Torque Range:
Approximately 120-210 lb-ft depending on engine and market
Petrol Injection:
Multi-point Fuel Injection (MPI)
Diesel Injection:
Direct Injection (DI) or Indirect Injection (IDI) with Turbocharging and Intercooling for most variants.
Block Material:
Cast Iron
Head Material:
Aluminum Alloy
Timing Belt Chain:
Timing Belt (4G6x series), Timing Chain (4D56, 4M4x series)
Oil Change:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type.
Timing Belt:
For models with timing belts (e.g., 4G6x series), replacement typically recommended every 90,000-100,000 km (56,000-62,000 miles) or 5-7 years.
Engine Oil:
API SG/SH/SJ or ILSAC GF-2/GF-3. Viscosity varies by temperature, e.g., SAE 10W-30, 10W-40, or 5W-30. Check manual for specific engine recommendations.
Coolant:
Ethylene glycol-based antifreeze coolant, typically a 50/50 mix with distilled water. Refer to manual for specific Mitsubishi 'Super Long Life Coolant' or equivalent. Capacity approx. 7-9 liters.
Transmission Fluid Manual:
API GL-4 Gear Oil. Capacity approx. 2.0-2.5 liters.
Transmission Fluid Auto:
Dexron III/Mercon or equivalent ATF. Capacity approx. 7-8 liters for a complete drain and fill.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Differential Fluid:
API GL-5 Hypoid Gear Oil. Front and Rear differentials typically require SAE 80W-90 or 75W-90. Capacity approx. 1.5-2.0 liters per axle.
Diesel Engines:
Potential for injector pump issues, glow plug failures, and turbocharger wear on older diesel models.
Suspension:
Leaf spring fatigue or breakage, worn ball joints, and tie rod ends are common wear items, especially with heavy use.
Rust:
Corrosion, particularly around the chassis, wheel arches, and bed, is a common concern in humid or salted environments.
Electrical Gremlins:
Age-related issues like corroded grounds, failing relays, and faulty switches can manifest as intermittent electrical problems.
