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Mitsubishi Lancer 2008-2010 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Generation: CS/CT (Eighth Generation) Codes Model Years Covered: 2008, 2009, 2010 👋 Introduction Market Position Segment: Compact Sedan/Hatchback Positioning: Sporty, affordable, and...
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Mitsubishi Lancer 2008-2010 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer
Generation:
CS/CT (Eighth Generation)
Codes
Model Years Covered:
2008, 2009, 2010
👋 Introduction
Market Position
Segment:
Compact Sedan/Hatchback
Positioning:
Sporty, affordable, and reliable compact vehicle known for its accessible performance and practicality.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Mazda3, Subaru Impreza
Key Features
Model Strengths:
Engaging handling (especially performance variants), distinctive styling, good value proposition, availability of AWD (optional on some trims).
Manual Value Proposition:
Provides dealership-level technical information for DIY repairs and maintenance, saving significant costs and ensuring accurate procedures.
📋 Manual Details
Coverage Areas
Primary Coverage Regions:
Global (specific regional variations may exist but core technical data is universal)
Page Count
Estimated Page Count:
Thousands (typical for comprehensive factory service manuals covering multiple model years and variants)
Manual Type
Type:
Factory Service Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine electrical, fuel system, exhaust system, transmission (manual and automatic), clutch, driveline, differentials, axles
Chassis:
Suspension (front and rear), steering system, braking system (hydraulic, ABS, EBD), wheels, tires, chassis components
Body:
Body structure, exterior trim, interior trim, doors, windows, sunroof, seats, HVAC, collision repair information
Electrical:
Wiring diagrams, lighting, power distribution, body electricals, instrument cluster, audio system, comfort and convenience systems, driver assistance systems
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication, spark plug replacement, battery service
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), diagnostic procedures for all major systems, sensor testing
Repair:
Component removal and installation, overhaul procedures, specifications for adjustments, torque values, assembly instructions
Technical Data:
Specifications for all components, tolerances, clearances, electrical data, performance data
Body And Collision:
Panel replacement, dent repair, body panel alignment, glass replacement, safety system calibration post-collision.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to advanced engine and transmission overhauls, electrical system diagnostics, and body repair.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely searchable text within the PDF format, allowing for quick location of specific topics and keywords.
Print Quality
Printability:
High Resolution, Printable (designed for clear viewing and printing of diagrams and text)
Binding Type
Binding Description:
N/A (Digital format; for printed versions, typical binding is comb or perfect bound)
Paper Type
Paper Type Description:
N/A (Digital format; for printed versions, typically durable paper stock suitable for workshop environments)
⚙️ Engine Specifications
Primary Engine
Engine Codes And Variants:
4B10 (1.8L MIVEC I4), 4B11 (2.0L MIVEC I4), 4B12 (2.4L MIVEC I4), 4B11T (2.0L MIVEC Turbo - Lancer Ralliart/Evolution X)
Performance
Typical Horsepower Range:
140 HP to 291 HP (depending on engine and trim, excluding Evolution models which exceed this range)
Typical Torque Range:
125 lb-ft to 275 lb-ft (depending on engine and trim, excluding Evolution models)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Multi-Point Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating recommendations will be detailed in the manual)
Engine Management
ECU Type:
Mitsubishi Innovative Global Head Unit (MIGH) ECU, various control modules for engine, transmission, ABS, etc.
Timing System:
Chain-driven Double Overhead Camshafts (DOHC) with Mitsubishi Innovative Valve timing Electronic Control (MIVEC) system on intake and/or exhaust camshafts.
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission (e.g., KM132)
Optional
Transmission Type Opt:
Continuously Variable Transmission (CVT) - JF011E (for non-turbo models), 6-speed Manual Transmission (for Evolution variants), 6-speed Automatic Transmission (TC-SST - Twin Clutch Sportronic Shift) for performance variants.
Features
Cvt Features:
Sequential shift mode (simulated gears), adaptive shift control
Manual Gear Ratios:
Specific ratios will vary by engine and transmission model, detailed in the manual.
📐 Dimensions
Exterior
Length:
Approx. 177.7 inches (4515 mm)
Width:
Approx. 69.4 inches (1763 mm)
Height:
Approx. 58.3 inches (1480 mm)
Wheelbase:
Approx. 104.3 inches (2650 mm)
Weights
Curb Weight:
Approx. 2900 - 3300 lbs (1315 - 1497 kg) depending on configuration
Cargo
Trunk Volume:
Approx. 14.8 cu ft (420 L)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Generally high, with 5-star ratings in frontal and side impact for many configurations (refer to specific year/trim for exact data).
IIHS Ratings:
Good in most categories for the timeframe, though some earlier models may have had lower rear-impact ratings.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA), Traction Control System (TCS), Active Stability Control (ASC)
Passive Features
Passive Safety Features:
Front airbags, front side airbags, curtain airbags (side curtain airbags often standard or optional), three-point seatbelts with pretensioners, LATCH child seat anchors
💡 Technology Features
Infotainment
Available Systems:
Factory-installed AM/FM/CD/MP3 audio systems, optional Rockford Fosgate premium audio, available touch-screen navigation systems.
Driver Assistance
Available Features:
Cruise control, keyless entry, power windows/locks, available automatic climate control, Bluetooth connectivity (on later models or trims).
Connectivity
Auxiliary Inputs:
Auxiliary audio input jack (typically standard on most trims) for connecting external audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 to 7,500 miles (8,000 to 12,000 km) or 6-12 months, depending on driving conditions. Consult manual for specific recommendations.
Engine Air Filter Replacement:
Recommended every 30,000 miles (48,000 km) or as needed based on inspection.
Cabin Air Filter Replacement:
Recommended every 15,000 to 30,000 miles (24,000 to 48,000 km) or annually.
Spark Plug Replacement:
Typically 60,000 miles (96,000 km) for standard plugs, and potentially longer for iridium-tipped plugs (refer to manual for specific type and interval).
Fluid Specifications
Engine Oil Type:
Synthetic Blend or Full Synthetic SAE 0W-20 or 5W-20 recommended. Consult manual for exact viscosity based on climate and engine variant.
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent, typically an OAT type (Organic Acid Technology) in pink or red color. Capacity around 6.5 liters.
Brake Fluid Type:
DOT 3 or DOT 4 (manual will specify the exact requirement).
Transmission Fluid Type Cvt:
Mitsubishi Genuine CVT Fluid J1 or equivalent (specific to JF011E transmission). Capacity around 6.0 - 6.5 liters for complete fill.
Transmission Fluid Type Manual:
API GL-4 SAE 75W-85 or 75W-90 gear oil. Capacity typically around 2.0-2.5 liters.
Known Issues
Common Wear Items:
Front sway bar links and bushings, tie rod ends, wheel bearings, brake pads and rotors.
Cvt Potential Issues:
Some CVT models may experience shuddering or hesitation if fluid is not maintained or if the transmission control module requires reprogramming. Early models sometimes had issues with the valve body.
Engine Performance:
Occasional reports of oil consumption in higher mileage engines. Check for PCV system issues.
Electrical Quirks:
Minor electrical gremlins can occur, such as faulty window regulators or issues with body control modules. Refer to wiring diagrams for diagnosis.
📚 Vehicle History
Brand Heritage
Brand Origins:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a long history dating back to 1917 (automotive division established later).
Model Evolution
Lancer Lineage:
The Lancer nameplate has been used by Mitsubishi since 1973, evolving through numerous generations and body styles, with a strong rally heritage (Lancer Evolution).
Production
Manufacturing Locations:
Primary production sites included Japan (Mizushima Plant), and assembly plants in North America (Illinois, USA), Taiwan, Thailand, and other global locations.
Generation Details:
The 2008-2010 models represent the eighth generation of the Lancer, codenamed CS/CT, which introduced a significantly more aggressive and contemporary design compared to its predecessors, heavily influenced by the 'Project Global' platform.
🏆 Awards & Recognition
Recognitions
Segment Awards:
The Lancer typically received respectable reviews in its class for styling, handling, and value, often cited as a strong contender against Japanese and American rivals. Specific awards may vary by region and year.
Ratings
Consumer Reports:
Consumer Reports generally rated the Lancer as average to above average for reliability during these years, with some specific model years receiving higher marks than others.
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