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Mitsubishi Lancer 2008 2009 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Year: 2008-2009 Codes Platform: Mitsubishi GS platform (related to the Mitsubishi Outlander and Peugeot 4007/Citroën C-Crosser) 👋 Introduction Market Position Segment: Compact...
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Sku: 415542
Mitsubishi Lancer 2008 2009 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer
Year:
2008-2009
Codes
Platform:
Mitsubishi GS platform (related to the Mitsubishi Outlander and Peugeot 4007/Citroën C-Crosser)
👋 Introduction
Market Position
Segment:
Compact Car / Small Family Car
Competitive Landscape:
Competed against vehicles like Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Subaru Impreza, Nissan Sentra.
Key Features
Design Philosophy:
The Lancer of this era was known for its sporty styling, responsive handling, and value proposition, particularly in its Evolution (Evo) variants which were performance icons.
Target Audience:
Younger drivers, budget-conscious buyers, enthusiasts seeking a sporty yet practical vehicle.
Manual Purpose
Primary User:
Mechanical technicians and qualified DIY mechanics.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (primarily North America, Europe, Asia - documentation may vary slightly by market)
Page Count
Total Pages:
4100
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, cooling system, lubrication system, exhaust system, ignition system, engine control system (ECU), emissions control.
Transmission:
Manual transmission (5-speed), Automatic transmission (CVT for some variants, conventional AT for others). Clutch system, gear shifting mechanisms, torque converter (for AT/CVT).
Chassis:
Suspension (front MacPherson struts, rear multi-link), steering system (power steering), braking system (ABS, EBD, disc/drum configurations), wheel and tire specifications, drive shafts, differentials.
Electrical:
Wiring diagrams, fuse box locations, relay assignments, lighting systems (headlights, taillights, interior), power windows, locks, mirrors, audio system, instrument cluster, diagnostic connectors (OBD-II).
Body:
Exterior body panels, interior trim, doors, hood, trunk, bumpers, glass, seating systems, HVAC (heating, ventilation, and air conditioning), airbags, body repair procedures.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad and rotor replacement, tire rotation and pressure checks.
Diagnostics:
Troubleshooting guides for common problems, symptom-based diagnostic procedures, fault code interpretation (OBD-II), electrical system diagnosis, fuel system testing, mechanical component testing.
Repair:
Detailed step-by-step repair instructions for major components and systems, engine rebuild procedures, transmission overhaul, suspension component replacement, brake system repair, electrical component repair, body panel repair.
Technical Data:
Torque specifications for all fasteners, clearances and tolerances, diagnostic parameters, wiring schematics, component testing procedures, fluid capacities and specifications.
Technical Depth
Depth:
Comprehensive; covers from basic maintenance to complete engine and transmission overhauls, including advanced electrical diagnostics and bodywork.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (if digitally generated, subject to PDF creation quality)
Print Quality
Resolution:
Variable (dependent on source material, typically high for official manuals)
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code Base:
4G1x series (e.g., 4G15, 4G18) or 4G9x series (e.g., 4G93, 4G94) depending on market and trim.
Displacement Common:
1.5L (1499cc), 1.6L (1584cc), 2.0L (1998cc) - specific to models like ES, DE, GTS, Ralliart, Evolution.
Cylinders Configuration:
Inline-4
Valvetrain:
SOHC or DOHC with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on certain variants.
Performance
Horsepower Range:
Approx. 105 hp (1.5L) to 152 hp (2.0L GTS). Evolution variants significantly higher (e.g., 291 hp for Evo IX MR, 300+ hp for Evo X for the next generation, but relevant for context).
Torque Range:
Approx. 100 lb-ft (1.5L) to 140 lb-ft (2.0L GTS).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type Base:
5-speed manual transmission
Optional
Transmission Type Optional:
Continuously Variable Transmission (CVT) or 4-speed automatic transmission (depending on market and trim level).
Features
Drivetrain:
Front-Wheel Drive (FWD) standard. All-Wheel Drive (AWD) available on performance variants (e.g., Ralliart) and Evolution models.
📐 Dimensions
Exterior
Length:
Approx. 177.4 inches (4506 mm)
Width:
Approx. 69.4 inches (1763 mm)
Height:
Approx. 58.3 inches (1481 mm)
Wheelbase:
Approx. 104.3 inches (2649 mm)
Weights
Curb Weight:
Approx. 2700-3100 lbs (1225-1406 kg) depending on engine and trim.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5 Stars (for 2008 model, driver and passenger)
IIHS Side Impact:
Good (for 2008 model)
Active Features
ABS:
Standard on most trims, with EBD (Electronic Brakeforce Distribution).
Traction Control:
Available on higher trims and performance models.
Passive Features
Airbags:
Front airbags standard; side curtain airbags and front side airbags available/standard on higher trims.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional Rockford Fosgate premium audio system, SiriusXM satellite radio capability.
Navigation:
Optional factory-installed navigation system on higher trims.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry:
Available on certain trims.
Connectivity
Bluetooth:
Optional Bluetooth hands-free calling system on some later models or as an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).
Air Filter Replacement:
Approximately every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Spark Plug Replacement:
For standard spark plugs, around 30,000-60,000 miles. For iridium or platinum plugs (if equipped), intervals can extend to 60,000-100,000 miles.
Fluid Specifications
Engine Oil:
SAE 5W-30 is common for most engines. Check manual for specific API service classification (e.g., API SN/SP).
Coolant:
Mitsubishi DIA QUEEN SUPER LONG LIFE COOLANT (Green or Pink variant depending on vehicle specifics) or equivalent ethylene glycol-based coolant with appropriate anti-corrosion additives. Typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
API GL-4 SAE 75W-85 or 75W-90 gear oil.
Transmission Fluid Automatic/Cvt:
Specific ATF (Automatic Transmission Fluid) or CVT fluid as specified by Mitsubishi (e.g., DIA QUEEN ATF SP III or J4 for CVTs). Crucial to use the correct type.
Known Issues
Cvt Issues:
Some early CVT models may experience premature wear or shuddering if fluid is not changed at recommended intervals or if the incorrect fluid is used. Overheating can also be a factor.
Engine Mounts:
Can wear out over time, leading to increased vibration felt in the cabin.
Suspension Components:
Front sway bar links and rear trailing arm bushings can wear, causing clunking noises and affecting handling.
Minor Electrical Gremlins:
Occasional reports of minor electrical issues, such as window regulators or door lock actuators, though not widespread.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi has a long history in automotive manufacturing, known for robust engineering and rally-inspired performance vehicles like the Lancer Evolution.
Model Evolution
Generation:
This Lancer is part of the eighth generation (CY/CZ chassis code in Japan, CS/CT chassis in global markets), which began production in 2007.
Production
Manufacturing Locations:
Primarily manufactured in Japan, but also assembled in other Mitsubishi plants globally depending on market.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received good safety ratings from NHTSA and IIHS, contributing to its appeal as a family car.
Ratings
Consumer Reports:
Consumer Reports ratings for this generation of Lancer typically fell into the average to above-average range, with specific marks for predicted reliability often varying by powertrain and year.
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