Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 2

Mitsubishi Lancer Evo 4 1996-1998 Service Repair Manual

Regular price
$16.99
Sale price
$16.99
Regular price
🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IV Model Code: CN9A Chassis Code: CN9A Production Years Covered: 1996, 1997, 1998 Codes Engine Code Primary: 4G63T Engine Code Variants:...
21 people are viewing this right now
Type: Car
Vendor:
Sku: 500488
Mitsubishi Lancer Evo 4 1996-1998 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IV
Model Code:
CN9A
Chassis Code:
CN9A
Production Years Covered:
1996, 1997, 1998
Codes
Engine Code Primary:
4G63T
Engine Code Variants:
4G63 (2.0L DOHC Turbocharged Inline-4)
Chassis Code Variants:
CN9A (Standard GSR/RS), CP9A (Evolution V onwards)
👋 Introduction
Market Position
Segment:
Performance Sedan / Rally Homologation Special
Era Context:
Iconic 1990s performance car, a legend in rally racing and street performance.
Competitive Analysis
Key Rivals:
Subaru Impreza WRX STI, Ford Escort Cosworth, Lancia Delta Integrale
Key Features
Performance Focus:
Legendary 4G63T engine, advanced Active Center Differential (ACD) and Active Yaw Control (AYC) systems.
Rally Heritage:
Developed for Group A rallying, contributing to its robust construction and performance pedigree.
Manual Value:
Essential for maintaining and repairing this complex performance vehicle, ensuring its longevity and optimal performance.
📋 Manual Details
Coverage Areas
Covered Models:
Mitsubishi Lancer Evolution IV (CN9A)
Covered Years:
1996-1998
Geographical Coverage:
Global (primarily Japanese Domestic Market, but applicable to international variants with noted differences)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Service and Repair Manual
Source:
Official Factory Service Manual (FSM) equivalent
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4G63T), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System
Drivetrain:
Manual Transmission (5-speed), Transfer Case, Drive Shafts, Differentials (Front, Center AYC, Rear)
Chassis:
Suspension (Front MacPherson Strut, Rear Multi-link), Steering System (Power Assisted Rack & Pinion), Brakes (Front Ventilated Discs, Rear Discs, ABS)
Electrical:
ECU, Wiring Diagrams, Lighting, Instrumentation, Audio System, Power Accessories, Fuses and Relays
Body:
Exterior Panels, Interior Trim, Doors, Windows, Seats, HVAC System
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Belt Inspections/Replacement
Repair:
Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Repair
Diagnostics:
Troubleshooting Guides, Fault Code Interpretation (OBD-I based for the era), Component Testing Procedures
Disassembly Assembly:
Detailed step-by-step instructions for major component removal and installation
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including advanced diagnostic procedures and specifications.
Target Audience:
Professional Technicians and Advanced DIY Mechanics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text (OCR processed for ease of use)
Print Quality
Quality:
High-resolution scans ensuring clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4, DOHC, 16 Valves, Turbocharged
Displacement:
2.0 Liters (1997 cc)
Bore X Stroke:
85.0 mm x 88.0 mm
Performance
Horsepower Ps:
280 PS (approx. 276 bhp) at 6,500 rpm
Torque Nm:
352 Nm (approx. 260 lb-ft) at 3,000 rpm
Redline:
7,500 rpm
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI) with Electronic Control
Turbocharger:
Mitsubishi TD05H-16G (or similar variant), Intercooled
Recommended Octane:
95 RON (Research Octane Number) or higher
🔧 Transmission
Standard
Type:
5-Speed Manual
Gear Ratios Typical:
1st: 3.083, 2nd: 2.077, 3rd: 1.454, 4th: 1.034, 5th: 0.763, Reverse: 3.083
Final Drive Ratio:
4.529
Features
Drivetrain Type:
All-Wheel Drive (AWD)
Center Differential:
Active Center Differential (ACD) with driver-selectable modes (Tarmac, Gravel, Snow)
Rear Differential:
Active Yaw Control (AYC) system, electronically controlled torque vectoring
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 (Check manual for specific Mitsubishi part number)
Transfer Case Fluid:
Refer to manual, often similar to transmission fluid
Ayc Fluid:
Refer to manual, specialized fluid for AYC system
📐 Dimensions
Exterior
Length:
4,360 mm (171.7 in)
Width:
1,770 mm (69.7 in)
Height:
1,435 mm (56.5 in)
Wheelbase:
2,600 mm (102.4 in)
Track Width Front:
1,515 mm (59.6 in)
Track Width Rear:
1,505 mm (59.3 in)
Weights
Curb Weight:
Approx. 1,350 - 1,400 kg (2,976 - 3,086 lbs)
Gross Vehicle Weight:
Refer to vehicle placard
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available for this era/model specific to JDM. Primarily focused on rally homologation standards.
Active Features
ABS:
Anti-lock Braking System (ABS) - Standard on GSR
Traction Control:
Traction Control System (TCL) - Optional on GSR
Ayc:
Active Yaw Control (AYC) - Standard, enhancing cornering stability
Passive Features
Airbags:
Driver's airbag (standard), Passenger airbag (optional/market dependent)
Seatbelts:
3-point inertia-reel seatbelts with pre-tensioners (front)
Body Structure:
Reinforced chassis for rally homologation
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM Stereo with Cassette Player and CD Player (optional). Speaker configuration typically 4-6 speakers.
Display:
Basic LCD display for clock, radio, and climate control indicators.
Driver Assistance
Ayc:
Active Yaw Control (AYC) provides advanced torque vectoring for superior handling and stability.
Acd:
Active Center Differential (ACD) electronically adjusts the front-to-rear torque split based on driving surface and conditions.
Connectivity
Connectivity Features:
Basic analog systems. No Bluetooth, USB, or modern smartphone integration from factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months, whichever comes first (severe duty recommended for performance driving).
Spark Plug Replacement Interval:
Approx. 30,000 - 40,000 km (18,000 - 25,000 miles) depending on plug type and driving conditions.
Timing Belt Replacement Interval:
Every 80,000 - 100,000 km (50,000 - 60,000 miles) or 5-7 years. Critical due to interference engine design.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 Liters (4.8 US Quarts) with filter change.
Engine Oil Type:
Synthetic SAE 10W-30 or 10W-40 (API SG/SH or higher, ACEA A2/A3 recommended). Consider 0W-40 for colder climates.
Coolant Capacity:
Approx. 7.0 Liters (7.4 US Quarts)
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific Mitsubishi coolant P/N.
Known Issues
Engine:
Cracked cylinder heads (especially with aggressive tuning/heat), turbocharger wear, oil pump failures.
Ayc System:
Leaking AYC pump, failing sensors, and control unit issues are common due to age and hydraulic complexity.
Suspension:
Worn bushings, ball joints, and strut mounts due to performance driving.
Rust:
Areas prone to rust include strut towers, sills, fender arches, and rear quarter panels, especially in regions with road salt.
📚 Vehicle History
Brand Heritage
Rally Legacy:
Mitsubishi has a storied history in motorsports, particularly the World Rally Championship (WRC), where the Lancer Evolution models dominated.
Model Evolution
Predecessor:
Mitsubishi Lancer Evolution III (CE9A)
Successor:
Mitsubishi Lancer Evolution V (CP9A)
Key Changes From Evo Iii:
Wider track, revised suspension geometry, larger intercooler, redesigned ECU, introduction of Active Center Differential (ACD).
Production
Production Location:
Mizushima Plant, Kurashiki, Okayama, Japan
Production Numbers:
Estimated 5,000-6,000 units for Evolution IV
🏆 Awards & Recognition
Recognitions
Motorsport Success:
While the Evolution IV itself may not have a specific 'award' in the consumer sense, its design and engineering were directly influenced by and contributed to Mitsubishi's dominant rally success in the mid-1990s.
Ratings
Performance Ratings:
Consistently lauded by automotive journalists and enthusiasts for its exceptional handling, braking, and acceleration capabilities.
Sale

Unavailable

Sold Out