Mitsubishi Lancer EVO 9 Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Model Code: CT9A Codes Engine Code Primary: 4G63 Engine Code Variant: 4G63-MIVEC 👋 Introduction Market Position Positioning: Iconic performance sedan,...

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Sku: 261017

Tags: Car Cars Lancer EVO 9 Misc Mitsubishi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution IX

Model Code:

Codes

Engine Code Primary:

Engine Code Variant:

4G63-MIVEC

👋 Introduction

Market Position

Positioning:

Iconic performance sedan, rally homologation special, highly sought after by enthusiasts for its raw performance and tuning potential.

Competitive Analysis

Competitors:

Subaru Impreza WRX STI, Ford Focus RS, Honda Civic Type R (certain generations), Volkswagen Golf R.

Key Features

Distinguishing Features:

Symmetrical All-Wheel Drive with ACD/AYC, potent 4G63 MIVEC turbocharged engine, advanced differential technologies, aggressive styling, rally-bred heritage.

Manual Value Proposition:

The definitive guide for owners and mechanics to maintain, diagnose, and repair the Mitsubishi Lancer Evolution IX, ensuring optimal performance and longevity of this legendary vehicle.

📋 Manual Details

Coverage Areas

Coverage Scope:

All models and repairs A-Z

Repair Types Covered:

Mechanical, Electrical, Bodywork, Diagnostics, Routine Maintenance

Page Count

Estimated Page Count:

1000+

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital (Printable)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control, turbocharging, MIVEC system, engine diagnostics

Drivetrain Systems:

Manual Transmission (GSR, RS), Transfer Case, ACD (Active Center Differential), AYC (Active Yaw Control), Driveshafts, Differentials (Front/Rear), Clutch system

Suspension Steering:

Front suspension (MacPherson strut), Rear suspension (Multi-link), Power steering system, Wheel alignment, Suspension components

Braking Systems:

Front and Rear Disc Brakes (Brembo option), ABS (Anti-lock Braking System), Brake hydraulics, Parking brake system

Electrical Systems:

Power distribution, Starting and charging systems, Lighting, Instruments, Wiper/Washer systems, Audio system, ECU (Engine Control Unit) and related sensors, Immobilizer, SRS (Supplemental Restraint System)

Body Chassis:

Body structure, Exterior panels, Doors, Windows, Hood, Trunk, Interior trim, Seats, HVAC (Heating, Ventilation, and Air Conditioning)

Procedures Included

Routine Maintenance:

Oil change, Filter replacement, Spark plug replacement, Belt inspection/replacement, Fluid checks and top-offs, Brake pad inspection

Engine Repair:

Engine overhaul, Piston/ring replacement, Cylinder head service, Timing belt/chain replacement, Turbocharger rebuild/replacement, MIVEC system diagnostics and repair

Drivetrain Repair:

Transmission removal/installation, Clutch replacement, Differential service, ACD/AYC system troubleshooting and repair, Driveshaft and U-joint service

Suspension Steering Repair:

Shock absorber/strut replacement, Bushing replacement, Ball joint replacement, Tie rod end replacement, Steering rack service

Brake Repair:

Brake pad/rotor replacement, Caliper service, Brake bleeding, ABS sensor replacement, ABS module troubleshooting

Electrical Diagnostics:

Wiring diagrams, Fuse and relay identification, Component testing, Diagnostic trouble code (DTC) interpretation, Sensor testing

Bodywork Repair:

Panel replacement, Dent repair, Door alignment, Glass replacement, Interior trim installation

Troubleshooting:

System-specific diagnostic flowcharts, Symptom-based troubleshooting guides

Technical Depth

Depth Of Information:

Comprehensive, covering all aspects from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.

Detail Level:

Detailed step-by-step instructions with torque specifications, clearances, and component tolerances.

Illustrations:

Tons of detailed pictures and diagrams

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content for quick information retrieval

Print Quality

Printability:

All pages are printable

Image Quality:

High-resolution images and diagrams

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder, DOHC, 16-valve, turbocharged with MIVEC

Engine Displacement:

2.0 Liters (1997cc)

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

8.8:1

Turbocharger Spec:

Mitsubishi TD05HR-16G6-10.5T (or similar, depending on market/spec)

Performance

Horsepower Ps Usdm:

286 PS (approx. 282 hp) @ 6500 rpm

Torque Nm Usdm:

392 Nm (approx. 289 lb-ft) @ 3500 rpm

Horsepower Ps Jdm:

280 PS (approx. 276 hp) @ 6500 rpm (often underestimated)

Torque Nm Jdm:

392 Nm (approx. 289 lb-ft) @ 3500 rpm

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI)

Fuel Type:

Unleaded Gasoline (premium recommended)

Fuel System Components:

High-flow fuel injectors, electric fuel pump, Bosch ECU

🔧 Transmission

Standard

Transmission Type:

6-speed manual transmission

Transmission Gear Ratios Primary:

Refer to manual for specific ratios (e.g., 1st: 2.750, 2nd: 1.944, 3rd: 1.370, 4th: 1.030, 5th: 0.864, 6th: 0.760)

Optional

Optional Transmission:

N/A (Manual transmission was standard for Evo IX)

Features

Drivetrain Features:

Symmetrical All-Wheel Drive with Active Center Differential (ACD) and Active Yaw Control (AYC).

Clutch Type:

Hydraulically operated, single dry plate clutch

📐 Dimensions

Exterior

Length:

4490 mm (176.8 in)

Width:

1770 mm (69.7 in)

Height:

1415 mm (55.7 in)

Wheelbase:

2630 mm (103.5 in)

Front Track:

1515 mm (59.6 in)

Rear Track:

1515 mm (59.6 in)

Ground Clearance:

135 mm (5.3 in)

Weights

Curb Weight Kg:

1400-1450 kg (approx. 3086-3197 lbs), varies by trim

Gross Vehicle Weight Rating Kg:

Refer to vehicle VIN plate

Cargo

Trunk Volume Liters:

350 L (approx. 12.4 cu ft)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4-star (as per available records for similar models/years)

IIHS Front Impact:

Good (as per available records for similar models/years)

Active Features

Active Safety:

ABS (Anti-lock Braking System), Active Center Differential (ACD), Active Yaw Control (AYC)

Passive Features

Passive Safety:

Driver and front passenger airbags, Side curtain airbags (optional/market dependent), Reinforced chassis, Seatbelt pretensioners

💡 Technology Features

Infotainment

Infotainment System:

Basic aftermarket or factory radio systems, typically single-DIN or double-DIN units with CD player and AM/FM radio. Bluetooth and navigation were not standard factory features on most models.

Driver Assistance

Driver Assistance Features:

ABS, ACD, AYC. No electronic stability control (ESC) as standard on most markets/trims, though some later JDM models might have had it.

Connectivity

Connectivity Options:

Limited to factory radio connectivity (e.g., CD changer port), often upgraded with aftermarket head units for modern smartphone integration.

🔧 Maintenance

Service Intervals

Oil Change Interval Km:

Every 5,000-7,500 km (3,000-4,500 miles) or 6 months, depending on driving conditions.

Timing Belt Replacement Km:

Every 96,000 km (60,000 miles) or 7 years, whichever comes first.

Spark Plug Replacement Km:

Every 48,000 km (30,000 miles) - Iridium plugs.

Fluid Specifications

Engine Oil Type:

Fully Synthetic 5W-30 or 0W-30 (API SN/SP or ILSAC GF-5/GF-6)

Engine Oil Capacity Liters:

4.5 Liters (with filter change)

Coolant Type:

Mitsubishi DiaQueen Super Long Life Coolant (Green) or equivalent HOAT coolant

Transmission Fluid Type:

DiaQueen LSD Gear Oil 75W-85 GL-5 or equivalent (for manual transmission)

Transfer Case Fluid Type:

DiaQueen LSD Gear Oil 75W-85 GL-5 or equivalent

Rear Differential Fluid Type:

DiaQueen LSD Gear Oil 75W-85 GL-5 or equivalent (for AYC-equipped vehicles, specific LSD fluid is critical)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Common Wear Items:

Clutch wear, turbocharger seal leaks, ACD pump failure, suspension bushings, wheel bearings, exhaust manifold cracks (under high stress).

Engine Specific Concerns:

Valve stem seals, PCV system clogging, oil slinger issues (if poorly maintained). MIVEC solenoid issues can arise with age/lack of maintenance.

📚 Vehicle History

Brand Heritage

Brand Focus:

Mitsubishi Motors Corporation, known for its rally heritage and performance-oriented vehicles.

Model Evolution

Evolution Lineage:

Part of the Lancer Evolution series, which originated as a homologation special for World Rally Championship (WRC).

Ninth Generation:

The Evo IX represents the final iteration of the CT9A platform, refining the technology and performance of its predecessors.

Production

Production Years:

2005-2007

Manufacturing Locations:

Japan

Key Trims:

GSR (Grand Sport Racing), RS (Rally Sport - more stripped down, often RHD only).

🏆 Awards & Recognition

Recognitions

Automotive Press Acclaim:

Consistently praised by automotive media for its handling, performance, and rally-bred capabilities. Frequently featured in 'best performance car' lists and comparison tests.

Ratings

Enthusiast Ratings:

Highly regarded by enthusiasts and tuners for its robust powertrain, effective AWD system, and significant aftermarket support.

Certifications

Homologation:

Rally homologation for the World Rally Championship (WRC).