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Mitsubishi Lancer Evolution 3 1995-1996 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution III Generation Name: CE9A Market Segment: Compact/Performance Sedan (Homologation Special) Codes Chassis Code: CE9A 👋 Introduction Market Position Segment Role: Iconic...
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Type: Car
Vendor:
Mitsubishi
Sku: 497370
Tags: 1995 1996 Car Cars Lancer Evolution 3 Misc Mitsubishi
Mitsubishi Lancer Evolution 3 1995-1996 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution III
Generation Name:
CE9A
Market Segment:
Compact/Performance Sedan (Homologation Special)
Codes
Chassis Code:
CE9A
👋 Introduction
Market Position
Segment Role:
Iconic homologation special, rallying pedigree, defining Japanese performance sedan of its era.
Competitive Analysis
Rivals:
Subaru Impreza WRX STI, Ford Escort RS Cosworth, Lancia Delta Integrale Evoluzione.
Key Features
Performance Focus:
Aggressive styling, potent turbocharged engine, advanced all-wheel-drive and active differentials (AYC).
Manual Value
Target Audience:
Owners, mechanics, enthusiasts performing maintenance and repairs on the Lancer Evolution III.
📋 Manual Details
Coverage Areas
Years Covered:
1995-1996
Regions Covered:
Global (Primary focus on JDM/European specifications)
Page Count
Estimated Pages:
Over 1000
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English (Likely translated from original Japanese)
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4G63T), Transmission (Manual & Automatic variants), Drivetrain (AYC, AWD system)
Chassis:
Suspension (Front/Rear), Steering, Brakes (ABS, Standard), Exhaust System
Electrical:
Engine Control Unit (ECU), Body Control Module (BCM), Lighting, Instrumentation, Audio, Wiring Diagrams
Body:
Body Panels, Interior Trim, Climate Control, Safety Restraints (SRS)
Procedures Included
Maintenance:
Scheduled Inspections, Oil Changes, Filter Replacements, Spark Plug Service
Diagnostics:
Troubleshooting Guides, Fault Code Interpretation, Component Testing Procedures
Repair Rebuild:
Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Turbocharger Service
Adjustments Calibrations:
Wheel Alignment, Clutch Adjustment, AYC System Calibration (where applicable)
Technical Depth
Depth:
Comprehensive (from basic fluid changes to full engine and transmission rebuilds, including electrical schematics and diagnostic procedures)
📊 Manual Specifications
File Format
Quality:
High-resolution scans, searchable text (OCR dependent)
Print Quality
Reproducibility:
Suitable for home printing, clear diagrams and text
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Engine Type:
DOHC Inline-4, Turbocharged, Intercooled
Displacement:
1997 cc (2.0 Liters)
Performance
Horsepower Ps:
270 PS @ 6500 rpm (JDM specification)
Torque Nm:
309 Nm (228 lb-ft) @ 3000 rpm (JDM specification)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Octane Rating:
95-98 RON (Premium Unleaded)
Turbocharger
Turbo Model:
Mitsubishi TD05H-16G
Cooling System
Coolant Type:
Propylene Glycol based (e.g., Mitsubishi DiaQueen Super Long Life Coolant)
Lubrication System
Oil Viscosity:
10W-30 / 10W-40 (API SG or higher)
🔧 Transmission
Standard
Type:
5-speed Manual (W5M33)
Optional
Type:
4-speed Automatic (F4A33)
Features
AWD System:
Full-time 4WD with Active Yaw Control (AYC)
Manual Transmission Fluid
Fluid Spec:
API GL-4 / GL-5 (e.g., Mitsubishi Genuine Gear Oil)
Automatic Transmission Fluid
Fluid Spec:
DIAQUEEN ATF J2 (or equivalent)
Differential Fluid
Front Diff Spec:
API GL-5 (e.g., Mitsubishi Genuine Gear Oil)
Rear Diff Spec:
API GL-5 (Limited Slip Differential Fluid recommended)
📐 Dimensions
Exterior
Length:
4315 mm (169.9 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2600 mm (102.4 in)
Weights
Curb Weight Kg:
1400-1470 kg (depending on trim/options)
Wheels
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Standard Wheel Size:
17x7.0J
Standard Tire Size:
215/45R17
🛡️ Safety Features
Ratings
NHTSA Rating:
Not rated by NHTSA for this era and specific model.
Active Features
Traction Control:
AYC (Active Yaw Control) system is a primary active safety/performance feature.
ABS:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver's side airbag standard, passenger airbag optional/unavailable in some markets.
Seatbelts:
Three-point front and rear seatbelts, pre-tensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette player with optional CD player, basic speaker setup.
Driver Assistance
Driving Aids:
AYC is the primary technological innovation enhancing handling and stability.
Connectivity
Options:
Limited by era; no Bluetooth or USB connectivity as standard.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 km (3,000 miles) or 6 months (whichever comes first)
Air Filter Replacement:
Every 20,000 km (12,000 miles) or 12 months
Spark Plug Replacement:
Every 40,000 km (24,000 miles) (Use specific spark plug type, e.g., NGK BKR7E)
Timing Belt Replacement:
Every 90,000 km (55,000 miles) or 6 years
Fluid Specifications
Engine Oil Capacity:
4.5 Liters (with filter change)
Coolant Capacity:
7.0 Liters
Brake Fluid Spec:
DOT 3 or DOT 4 (High-temperature racing fluid recommended for spirited driving)
Known Issues
Engine:
Cracked cylinder heads (especially on high-mileage or heavily modified engines), turbocharger wear, oil consumption.
Drivetrain:
AYC pump failure, worn clutch components, differential seal leaks.
Suspension:
Wear in bushings and ball joints, Ralliart strut failure.
Common Upgrades
Performance Parts:
Upgraded intercooler, larger exhaust system, ECU tuning, performance brake pads, stiffer engine mounts.
📚 Vehicle History
Brand Heritage
Rally Success:
Built on the success of Lancer Evolution I and II, capitalizing on WRC homologation requirements.
Model Evolution
Evolution Line:
Third iteration of the iconic Lancer Evolution series, significant visual and mechanical updates over the Evo II.
Production
Production Years:
August 1994 - August 1995
Manufacturing Location:
Mizushima Plant, Okayama Prefecture, Japan
Production Volume:
Approximately 6,000 units (estimated)
🏆 Awards & Recognition
Recognitions
Automotive Press:
Consistently lauded by automotive press for its performance, handling, and rally-bred capabilities.
Ratings
Performance Rankings:
Often ranked among the top performance sedans of the 1990s.
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