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Mitsubishi Lancer Evolution 8 and 9 Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution Model Generations Covered: VIII (CT9A), IX (CT9A) Applicable Years: 2003-2007 👋 Introduction Market Position Positioning: The definitive technical resource for the...
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Mitsubishi Lancer Evolution 8 and 9 Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution
Model Generations Covered:
VIII (CT9A), IX (CT9A)
Applicable Years:
2003-2007
👋 Introduction
Market Position
Positioning:
The definitive technical resource for the iconic Mitsubishi Lancer Evolution VIII and IX, catering to owners and professionals seeking to maintain or repair these performance vehicles.
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-level information at a fraction of the cost of authorized dealer service manuals, offering instant access and broad coverage.
Key Features
Features:
Official factory content, detailed diagrams and schematics, extensive troubleshooting guides, and broad system coverage.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete factory service and repair
Secondary Coverage:
Troubleshooting, diagnostics, maintenance
Page Count
Estimated Pages:
Thousands (stated as hundreds or thousands, printable at high quality)
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for larger files)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Service/Repair, Transmission Service/Repair, Fuel Injection, Fuel System, Cooling System, Emission System, Engine Control System, Differential/Drive, Axle
Chassis And Body:
Brake System, Suspension, Steering, Chassis/Body, Interior
Electrical And HVAC:
Wiring Diagram, Electrical System, Heater/Air Conditioning
General:
General Maintenance, Troubleshooting, Periodic Lubrication, Restraint System
Procedures Included
Repair Procedures:
Engine rebuild, transmission overhaul, brake caliper replacement, suspension component installation, wiring harness repair, HVAC system servicing
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and changes, tire rotation, spark plug service, belt inspection and replacement
Diagnostic Procedures:
Troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs) interpretation, electrical circuit testing
Technical Data:
Specifications for all components, torque values, clearances, tolerances, wiring diagrams, circuit schematics
Technical Depth
Depth:
Comprehensive factory-level detail suitable for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
Quality:
High Quality Printable PDF
Searchability:
Likely searchable text content (standard for professionally produced PDFs)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code (Evo Viii):
4G63T (2.0L DOHC MIVEC Turbocharged)
Engine Code (Evo Ix):
4G63 MIVEC (2.0L DOHC MIVEC Turbocharged with MIVEC camshaft control)
Performance
Horsepower (Evo Viii Mr):
276 hp @ 6500 rpm (JDM/Euro Spec, may vary by region)
Torque (Evo Viii Mr):
289 lb-ft @ 3500 rpm (JDM/Euro Spec, may vary by region)
Horsepower (Evo Ix):
287 hp @ 6500 rpm (JDM/US Spec, may vary by region)
Torque (Evo Ix):
289 lb-ft @ 3000 rpm (JDM/US Spec, may vary by region)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Premium Required, Octane Rating typically 91+)
🔧 Transmission
Standard
Transmission Type (Evo Viii):
5-Speed Manual (Getrag F5M43-1, often reinforced)
Optional
Transmission Type (Evo Ix Mr):
6-Speed Manual (Getrag MSB-32-5/6-5600)
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Center Differential (ACD) and optional Super Active Yaw Control (S-AYC) on some models
📐 Dimensions
Exterior
Wheelbase:
Approx. 2626 mm (103.4 in)
Overall Length:
Approx. 4491 mm (176.8 in)
Overall Width:
Approx. 1770 mm (69.7 in)
Overall Height:
Approx. 1415 mm (55.7 in)
Weights
Curb Weight:
Approx. 1400-1450 kg (3086-3197 lbs) depending on model and specification
🛡️ Safety Features
Ratings
NHTSA Rating:
Varies by year and specific test (generally good for its era, but not typically rated with modern stringent standards)
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Active Center Differential (ACD), Super Active Yaw Control (S-AYC - optional)
Passive Features
Passive Safety Systems:
Front airbags, side airbags (optional/standard depending on market), reinforced chassis, crumple zones, three-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM/CD stereo systems, optional Rockford Fosgate audio upgrades on some models. Limited by era standards.
Driver Assistance
Driver Assistance:
Primarily mechanical and electronic aids like ACD, S-AYC, ABS, EBD. No modern ADAS features.
Connectivity
Connectivity:
Minimal by modern standards. May include power accessories, but no Bluetooth or USB integration typically.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 miles (6,000 km) or 6 months, whichever comes first, under normal use. More frequent changes recommended for spirited driving or track use.
Spark Plug Replacement:
Around 30,000-45,000 miles (48,000-72,000 km), depending on spark plug type (e.g., Iridium recommended)
Timing Belt Replacement:
Critical: Typically 60,000-70,000 miles (96,000-112,000 km) or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 5W-30 or 10W-30 (synthetic recommended for performance)
Transmission Fluid (5-Speed Manual):
API GL-4, SAE 75W-90 (e.g., Mitsubishi DiaQueen MPG Super Hypoid Gear Oil LSD 75W-90)
Transmission Fluid (6-Speed Manual):
API GL-4, SAE 75W-85 (e.g., Mitsubishi DiaQueen MPG Super Hypoid Gear Oil LSD 75W-85)
Differential Fluid (Front & Rear):
API GL-5, SAE 75W-90 (e.g., Mitsubishi DiaQueen LSD Gear Oil)
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) - Pink color, ethylene glycol based
Known Issues
Common Issues:
Cracked cylinder heads (especially on modified engines), turbocharger wear, clutch wear, AYC pump failure, ACD issues, rear main seal leaks.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi has a long history in motorsport, particularly rallying, which directly influenced the development of the Lancer Evolution series.
Model Evolution
Evolution Viii:
Introduced in 2003 for the US market, featuring a revised drivetrain, Bilstein suspension, and new ACD system. Known for its rally homologation roots.
Evolution Ix:
Introduced in 2005, featuring the MIVEC engine (variable valve timing on intake and exhaust camshafts) for improved performance and emissions. Offered MR (Mitsubishi Racing) variants with 6-speed transmissions and more advanced ACD/AYC.
Production
Production Location:
Japan (Mizushima Plant)
🏆 Awards & Recognition
Recognitions
Motorsport Pedigree:
The Evolution series is a multi-time World Rally Championship (WRC) winning platform, underscoring its performance engineering and durability.
Enthusiast Acclaim:
Highly regarded by automotive enthusiasts and tuners globally for its sophisticated AWD system, powerful engine, and excellent handling characteristics.
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