Mitsubishi Lancer Evolution X Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Common Name: Evo X Body Style: 4-Door Sedan Codes Chassis Code: CZ4A 👋 Introduction Market Position Segment: Performance Compact Sedan...

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Sku: 495530

Tags: Car Cars Lancer Evolution X Misc Mitsubishi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution X

Common Name:

Evo X

Body Style:

4-Door Sedan

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Performance Compact Sedan (Tuner Car)

Reputation:

Renowned for its rally-bred performance, advanced all-wheel-drive system, and potent turbocharged engine.

Competitive Analysis

Key Competitors:

Subaru WRX STI, Mitsubishi Lancer Evolution VII/VIII/IX (previous generations), Ford Focus RS, Volkswagen Golf R

Key Features

Performance Focus:

Engineered for track and spirited driving, with emphasis on handling and acceleration.

AWD System:

S-AWC (Super All-Wheel Control) with Active Center Differential (ACD) and Active Yaw Control (AYC) for superior traction and cornering.

Engine Technology:

Advanced turbocharged engine with MIVEC (Mitsubishi Innovative Valve timing Electronic Control).

Transmission Options:

Available with a 5-speed manual or the TC-SST (Twin Clutch-SST) automated manual transmission.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Manual (FSM)

Language:

English

Format:

Digital (likely PDF)

Target Audience:

Professional Technicians and Advanced DIY Enthusiasts

Approximate Page Count:

Estimated 2000+ pages (comprehensive FSMs are typically extensive)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (4B11T), Transmission (Manual & SST), Drivetrain (AWD System, AYC/ACD)

Chassis:

Suspension (Front & Rear), Steering, Brakes (ABS, EBD)

Electrical:

ECU, Wiring Diagrams, Lighting, Audio, HVAC Controls, Security System

Body And Trim:

Exterior Body Panels, Interior Trim, Seats, Glass, Doors

Emissions:

Emissions Control Systems, Catalytic Converter, EVAP

Procedures Included

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks

Diagnostics:

Troubleshooting Charts, DTC Code Explanations, Diagnostic Procedures

Repair:

Component Removal and Installation, Reassembly, Component Overhaul

Specifications:

Torque Values, Clearances, Fluid Capacities, Electrical Schematics

Special Tools:

Identification of Required Special Tools

Technical Depth

Depth:

Comprehensive (from basic fluid changes to complete engine and transmission rebuilds, including complex electronic systems)

📊 Manual Specifications

File Format

Digital Format:

Portable Document Format (PDF)

Searchability:

Likely fully text-searchable for quick information retrieval

Printability:

Printable, allowing for physical copies of specific sections

Image Quality:

High-resolution images, diagrams, and exploded views

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

4B11T

Engine Type:

Inline 4-cylinder, DOHC, 16-valve, Turbocharged, Intercooled

Displacement:

2.0 Liters (1998 cc)

Bore X Stroke:

86.0 mm x 86.0 mm

Compression Ratio:

9.0:1

Performance

Horsepower Hp:

Approx. 291-303 hp (depending on market and year)

Torque Lb-Ft:

Approx. 300-307 lb-ft (depending on market and year)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Multi-point Fuel Injection

Fuel Type:

Premium Unleaded Gasoline (91 Octane or higher recommended)

Turbocharger:

Mitsubishi Heavy Industries (MHI) TD05-15G (or similar specification twin-scroll turbocharger)

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual Transmission

Optional

Transmission Type:

6-Speed Twin Clutch-SST (Sports Shift) Automated Manual Transmission

Features

All Wheel Drive:

S-AWC (Super All-Wheel Control) with ACD (Active Center Differential) and AYC (Active Yaw Control)

S Std Modes:

Tarmac, Gravel, Snow (selectable AWD control modes)

📐 Dimensions

Exterior

Length:

Approx. 4505-4530 mm (177.4-178.3 in)

Width:

Approx. 1810 mm (71.3 in)

Height:

Approx. 1470-1480 mm (57.9-58.3 in)

Wheelbase:

Approx. 2635 mm (103.7 in)

Front Track:

Approx. 1545 mm (60.8 in)

Rear Track:

Approx. 1540 mm (60.6 in)

Weights

Curb Weight:

Approx. 1500-1600 kg (3307-3527 lbs, depending on transmission and trim)

Gross Vehicle Weight Rating Gvwr:

Consult specific market documentation or VIN for exact GVWR

🛡️ Safety Features

Ratings

Niosht Us Safety Ratings:

Varies by model year and testing agency (e.g., IIHS, NHTSA). Check specific year for details.

Active Features

Anti-lock Braking System

Electronic Brakeforce Distribution

Active Stability Control

Traction Control Logic

Passive Features

Airbags:

Front, Side, Curtain Airbags (SRS)

Seatbelts:

Three-point ELR seatbelts with pretensioners and force limiters

Body Structure:

Reinforced Impact Safety Evolution (RISE) body structure

💡 Technology Features

Infotainment

System Overview:

Factory infotainment systems typically included AM/FM radio, CD player, MP3 playback, and optional Rockford Fosgate audio systems. Higher trims might feature touchscreens and navigation.

Connectivity Options:

Auxiliary input jacks, USB ports (on later models or optional accessories), Bluetooth hands-free calling (on some trims).

Driver Assistance

Stability Control:

Advanced S-AWC system provides significant driver assistance through torque vectoring and differential control.

Traction Control:

Integrated with the S-AWC system for optimal grip in all conditions.

Keyless Entry Start:

Available on higher trim levels (e.g., Keyless Operation System).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 7,500 miles or 6 months (whichever comes first), or more frequently under severe driving conditions. Consult manual for specifics.

Air Filter Replacement:

Consult manual; typically every 15,000-30,000 miles or as needed based on driving environment.

Spark Plug Replacement:

Consult manual; typically around 60,000 miles for iridium-tipped plugs.

Timing Belt Chain:

The 4B11T uses a timing chain, which generally does not require periodic replacement unless worn or damaged.

Fluid Specifications

Engine Oil Type:

API SN or ILSAC GF-5 compliant synthetic engine oil. Viscosity: 0W-30, 5W-30, or 5W-40 recommended based on climate. Always confirm with manual.

Engine Oil Capacity:

Approx. 4.8 US quarts (4.5 liters) with filter change.

Coolant Type:

Mitsubishi Super Long Life Coolant (DIA-QUEEN SUPER LONG LIFE COOLANT) or equivalent P-OAT (Phosphate Organic Acid Technology) coolant.

Transmission Fluid Manual:

API GL-4 or GL-5 SAE 75W-85 or 75W-90 synthetic manual transmission fluid.

Transmission Fluid Tc Sst:

Specialized DCT fluid (e.g., DIA-QUEEN SSTF-1 or equivalent). Strict adherence to fluid type is critical.

Differential Fluid:

API GL-5 SAE 75W-90 synthetic gear oil.

Brake Fluid:

DOT 3 or DOT 4 brake fluid (ensure compliance with vehicle specification).

Known Issues

Common Wear Items:

Clutch wear (especially with aggressive driving), brake pads and rotors, wheel bearings.

Tc Sst Concerns:

Early TC-SST transmissions experienced some reliability issues; regular fluid changes are paramount. Software updates can also be beneficial.

Engine Oil Consumption:

Some owners have reported higher-than-average oil consumption; regular checks are advised.

Ayc Pump Failure:

The AYC pump can be a point of failure over time; the manual will detail diagnosis and replacement.

📚 Vehicle History

Brand Heritage

Rally Roots:

Direct lineage from Mitsubishi's successful World Rally Championship (WRC) heritage.

Model Evolution

Design Basis:

Based on the tenth generation Mitsubishi Lancer, but with extensive performance-oriented modifications.

Production Years:

2007-2016

Production

Manufacturing Location:

Mizushima Plant, Kurashiki, Okayama, Japan

Notable Variants:

GSR, GSR Premium, MR (TC-SST), RS (for specific markets/track use)