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Mitsubishi Magna TR TS 1991-1996 Service Repair Manual

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This manual covers the TR and TS series, produced from 1991 to 1996. Developed primarily for the Australian, New Zealand, and other right-hand drive markets, these vehicles were built on...
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Sku: 52205
Mitsubishi Magna TR TS 1991-1996 Service Repair ManualMitsubishi Magna TR TS 1991-1996 Service Repair ManualMitsubishi Magna TR TS 1991-1996 Service Repair ManualMitsubishi Magna TR TS 1991-1996 Service Repair Manual
This manual covers the TR and TS series, produced from 1991 to 1996. Developed primarily for the Australian, New Zealand, and other right-hand drive markets, these vehicles were built on the TR/TS platform. Known for their comfortable ride, spacious interiors, and a range of V6 engine options, the Magna represented a significant offering in its segment. The engineering quality and reliability associated with the brand are evident throughout these models, which were manufactured by the Australian division. This generation of the Magna was a key player in the local automotive landscape, often praised for its value and features. This comprehensive factory service repair manual provides in-depth guidance for maintaining and repairing the TR and TS series. It is designed for owners, independent repair shops, and automotive technicians, offering factory-level information to ensure proper upkeep and troubleshooting. The manual covers all major vehicle systems, including engine mechanicals, fuel and ignition systems, manual and automatic transmissions, drivetrain, suspension, steering, brakes, and the electrical system. Detailed procedures for scheduled maintenance, diagnostics, component repairs, and even complete overhauls are included, supported by hundreds of illustrations and diagrams. The aim is to empower users with the knowledge needed to keep their vehicles in optimal condition.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Magna
Codes
Chassis Codes:
TR, TS
Platform:
Mitsubishi TR/TS platform
👋 Introduction
Market Position
Target Audience:
Owners seeking to perform their own maintenance and repairs, independent repair shops, automotive technicians
Competitive Analysis
Value Proposition:
Provides comprehensive factory-level repair information, saving costs associated with dealership servicing
Key Features
Completeness:
Complete official full factory service repair manual for the specified years and models
Delivery Method:
Instant PDF download upon purchase
Accessibility:
No proprietary software required, accessible via Adobe PDF Reader
📋 Manual Details
Coverage Areas
Vehicle Generations Covered:
1991-1996 Mitsubishi Magna TR and TS series
Market Regions:
Australia, New Zealand, and potentially other right-hand drive markets
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified, but implied to be comprehensive)
Manual Type
Type:
Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, timing, cooling system, lubrication system
Fuel System:
Fuel injection system, fuel pump, fuel tank, injectors, fuel pressure regulation
Ignition System:
Ignition timing, spark plugs, ignition coils, distributor (if applicable), electronic control unit (ECU)
Transmission Manual:
Manual transmission overhaul, clutch service, gear shifting mechanisms
Transmission Automatic:
Automatic transmission overhaul, torque converter, hydraulic control, electronic controls
Drivetrain:
Driveshafts, CV joints, differential, rear-wheel drive components (if applicable)
Suspension System:
Front and rear suspension components, shock absorbers, springs, control arms, alignment
Steering System:
Steering rack, power steering pump, steering column, linkage
Brake System:
Brake pads, rotors, calipers, master cylinder, brake lines, ABS (if equipped), parking brake
Electrical System:
Wiring diagrams, charging system, starting system, lighting, fuses, relays, sensors
Climate Control:
Air conditioning system, heater, ventilation, blower motor, controls
Body And Chassis:
Body panel removal and installation, doors, windows, interior trim, glass replacement
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation
Repair:
Step-by-step repair instructions for all major vehicle systems
Rebuilds:
Complete disassembly and reassembly procedures for engines, transmissions, and other major components
Electrical Diagnostics:
Detailed electrical troubleshooting, component testing, wiring diagram interpretation
Specification Setting:
Torque specifications, alignment angles, timing adjustments, fluid capacities
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete overhauls and diagnostics
User Level:
Suitable for both DIY enthusiasts and professional mechanics
Diagnostic Tools:
Includes procedures that may require basic hand tools, specialized tools, and diagnostic equipment (e.g., multimeters, scan tools for ECU diagnostics if applicable)
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with all PC-based Windows operating systems and Mac
Print Quality
Printability:
Printable without any restriction, allows printing of individual pages or the entire manual
Binding Type
Binding:
Digital (PDF download) - no physical binding
Paper Type
Paper Type:
N/A (Digital PDF)
Searchability
Text Search:
Likely text-searchable PDF for efficient information retrieval
Illustration Quality
Illustrations:
Hundreds of photos and detailed illustrations, drawings, and enlarged inset diagrams
Instruction Format
Instruction Style:
Numbered instructions, detailed substeps, notes, cautions, and warnings
⚙️ Engine Specifications
Primary Engine
Engine Variants Covered:
Likely covers Mitsubishi's 6A1x V6 engines (e.g., 6A12 2.0L, 6A13 2.5L) and potentially 4-cylinder options if fitted to TR/TS models
Performance
Horsepower Range:
Estimated 110 kW to 150 kW (147 hp to 201 hp) depending on engine displacement and configuration
Torque Range:
Estimated 180 Nm to 260 Nm (133 lb-ft to 192 lb-ft) depending on engine displacement and configuration
Fuel System
Fuel Injection Type:
Multi-point fuel injection (MPI)
Engine Layout
Configuration:
V6 (commonly 60-degree bank angle) and possibly Inline 4-cylinder options
Cylinder Head
Design:
DOHC (Dual Overhead Camshaft) with 4 valves per cylinder is typical for V6 variants
Engine Cooling
Cooling System Type:
Pressurized liquid-cooled system
🔧 Transmission
Standard
Type:
Likely a 5-speed manual transmission as standard on base models
Optional
Type:
Optional 4-speed automatic transmission (likely INVECS-II or similar)
Features
Automatic Control:
Electronic control for automatic transmission, potentially with sport or economy modes
Clutch
Type:
Hydraulic actuated single dry plate clutch for manual transmission
📐 Dimensions
Exterior
Wheelbase:
Approximately 2750 mm (108.3 inches)
Length:
Approximately 4830 mm (190.2 inches)
Width:
Approximately 1760 mm (69.3 inches)
Height:
Approximately 1400 mm (55.1 inches)
Weights
Curb Weight:
Approximately 1450 kg - 1550 kg (3197 lbs - 3417 lbs) depending on engine and trim
Gross Vehicle Weight:
Approximately 1950 kg - 2050 kg (4300 lbs - 4520 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
Official ANCAP or equivalent ratings from the era are scarce; manual will detail structural integrity and passive safety features
Active Features
ABS:
Anti-lock Braking System (ABS) likely available on higher trims or as an option
Traction Control:
Traction control may have been available on certain V6 models
Passive Features
Airbags:
Driver's airbag became increasingly common during this period; passenger airbag less so. Manual will detail their presence and function.
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners (driver side, potentially passenger) may be included.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player with AM/FM tuner, potentially CD player on higher trims. Speaker configurations vary by model.
Driver Assistance
Cruise Control:
Electronic cruise control system available on most models.
Connectivity
Connectivity Features:
Limited by era; primarily focused on basic vehicle functions and audio system. No modern Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 km or 6 months, whichever comes first. Specific recommendations will be in the manual.
Timing Belt Replacement:
For V6 engines, timing belt replacement is critical, typically around 90,000 km or 5 years. Failure to do so can cause catastrophic engine damage.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 or 10W-40 recommended. Consult manual for specific viscosity based on climate.
Coolant:
Ethylene glycol based antifreeze. Mitsubishi recommends their specific coolant or equivalent. 50/50 mix with distilled water.
Automatic Transmission Fluid:
Mitsubishi SP-II or SP-III (check manual for exact specification for this era). Dexron II/III might be an alternative but factory spec is preferred.
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Known Issues
Engine Issues:
Timing belt failure (if not replaced at intervals), potential head gasket issues on some V6 engines, intake manifold gasket leaks.
Transmission Issues:
Automatic transmission solenoid failure, worn torque converter lock-up clutch.
Suspension Issues:
Worn control arm bushings, strut mount failure, premature ball joint wear.
Electrical Issues:
Corrosion in wiring harnesses, failure of body control modules or power window regulators.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi has a history of producing reliable and often technologically advanced vehicles, with the Magna being a key model in the Australian market.
Model Evolution
Generation Context:
The TR/TS represented the third generation of the Magna, building on the success of its predecessors. Introduced in 1991, it featured significant styling and engineering updates.
Production
Manufacturing Location:
Primarily manufactured by Mitsubishi Motors Australia Limited (MMAL) at their Adelaide plant.
Production Years:
1991-1996
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Magna TR/TS was a popular car in Australia and often featured in 'Car of the Year' discussions and received positive reviews for its ride quality and comfort for its class and time.
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