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Mitsubishi Mirage 1990-2000 Service Repair Workshop Manual

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This manual covers the Mitsubishi Mirage, Fifth Generation (CJ/CK/CM), produced from 1990 through 2000. Known for its fuel efficiency, affordability, and practical design, this subcompact car was available globally in...
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Mitsubishi Mirage 1990-2000 Service Repair Workshop ManualMitsubishi Mirage 1990-2000 Service Repair Workshop ManualMitsubishi Mirage 1990-2000 Service Repair Workshop ManualMitsubishi Mirage 1990-2000 Service Repair Workshop Manual
This manual covers the Mitsubishi Mirage, Fifth Generation (CJ/CK/CM), produced from 1990 through 2000. Known for its fuel efficiency, affordability, and practical design, this subcompact car was available globally in 3-door hatchback, 4-door sedan, and 2-door coupe body styles. The Mirage offered a range of engines, including 1.3L, 1.5L, and 1.8L variants, paired with either a 5-speed manual or 4-speed automatic transmission. Its compact size made it ideal for urban environments, and it was recognized for its value for money and strong fuel economy ratings during its production years. This comprehensive Factory Service Manual provides detailed information for the maintenance, diagnosis, and repair of the Mitsubishi Mirage. It covers all major systems, including the powertrain, chassis, body, interior, and electrical systems, across all global markets and trim levels. Within its 1500+ pages, you will find step-by-step procedures for routine maintenance, extensive troubleshooting guides, diagnostic information for common issues, and in-depth repair and rebuild instructions for engines and transmissions. This manual is an essential resource for owners, mechanics, and technicians seeking to maintain the reliability and performance of their Fifth Generation Mitsubishi Mirage.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Mirage
Generations Covered:
Fifth Generation (CJ/CK/CM)
Applicable Years:
1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000
Codes
Chassis Codes:
CJ1A, CJ2A, CJ4A, CK1A, CK2A, CK4A, CM1A, CM2A, CM4A
Engine Codes Common:
4G13, 4G15, 4G92, 4G93
👋 Introduction
Market Position
Segment:
Subcompact car
Key Selling Points:
Fuel efficiency, affordability, practicality, compact size for urban environments
Competitive Analysis
Competitors 1990S:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Chevrolet Cavalier
Key Features
Body Styles:
3-door hatchback, 4-door sedan, 2-door coupe (Coupe models were sportier variants)
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (North America, Europe, Asia, Australia)
Trim Level Coverage:
All (e.g., GL, GS, LS, GT, Coupe, Sedan, Hatchback)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, engine management (ECU), automatic transmission, manual transmission, clutch, drivetrain (FWD, AWD option availability)
Chassis:
Suspension (front strut, rear torsion beam/multi-link), steering system (rack and pinion), braking system (front discs, rear drums/discs), wheels and tires
Body And Interior:
Body structure, exterior panels, doors, glass, interior trim, seats, HVAC (heating, ventilation, and air conditioning), power accessories (windows, locks)
Electrical And Electronics:
Wiring diagrams, lighting, instrumentation, starter and charging system, fuses and relays, audio system, security system, ECU diagnostics and pinouts
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad/shoe replacement, tire rotation
Diagnostics:
Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs), sensor testing, actuator testing, electrical circuit testing
Repair And Rebuild:
Engine overhaul, transmission overhaul, clutch replacement, suspension component replacement, brake caliper/master cylinder replacement, radiator replacement, starter/alternator replacement
Installation:
Component replacement and installation (e.g., water pump, fuel pump, alternator, exhaust system components)
Technical Depth
Depth:
Comprehensive: from basic routine maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (OCR processed)
Print Quality
Quality:
High-resolution scans suitable for printing and digital viewing
Binding Type
Type:
N/A (Digital PDF Download)
Paper Type
Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine 1.5L Sohc:
1.5L 4G15 I4 SOHC 8V (approx. 82-92 hp)
Engine 1.8L DOHc:
1.8L 4G93 DOHC 16V (approx. 110-123 hp, found in GS/GT models)
Engine 1.3L Sohc:
1.3L 4G13 I4 SOHC 8V (approx. 70-75 hp, common in base models)
Engine 1.6L DOHc:
1.6L 4G92 DOHC 16V MIVEC (optional in some markets, approx. 125-170 hp depending on MIVEC variant)
Performance
Compression Ratio Typical:
9.0:1 to 10.5:1 (varies by engine)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline
Cooling System
Coolant Type:
Ethylene glycol based coolant (typically a 50/50 mix with distilled water)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual
Optional
Transmission Type Optional:
4-speed automatic (INVECS-II in later models)
Features
Clutch Type:
Dry single plate (manual transmission)
Fluid Specs
Manual Transmission Fluid:
API GL-3 or GL-4, SAE 75W-90 or 80W-90 gear oil (check manual for specific recommendation)
Automatic Transmission Fluid:
DIA-QUEEN ATF-SP II or equivalent (check manual for specific recommendation)
📐 Dimensions
Exterior
Length Sedan:
Approx. 4,305 mm (169.5 in)
Length Hatchback:
Approx. 3,935 mm (155.0 in)
Width:
Approx. 1,665 mm (65.6 in)
Height:
Approx. 1,375 mm (54.1 in) to 1,395 mm (54.9 in)
Weights
Curb Weight Typical:
Approx. 950 kg - 1150 kg (2094 lbs - 2535 lbs)
Gross Vehicle Weight Rating Gvw:
Varies by model and engine, consult manual for specific ratings
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not consistently rated across all years/trims; earlier models generally had lower ratings compared to modern standards.
IIHS Ratings:
Not extensively documented for this generation.
Active Features
ABS:
Optional on many models, standard on higher trims and later years.
Passive Features
Airbags:
Driver's airbag standard on later models, passenger airbag optional or standard on higher trims towards the end of the generation.
Seatbelts:
Front seatbelt pretensioners available on later models.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, often with optional CD player in later years. Limited to basic AM/FM reception and tape playback.
Driver Assistance
Traction Control:
Rarely available, and if so, only on top-tier trims in the later years of this generation.
Cruise Control:
Available as an option on higher trims.
Connectivity
Bluetooth Aux:
Not available from factory; aftermarket solutions required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first. (Consult manual for exact intervals based on driving conditions).
Engine Coolant Flush:
Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years.
Timing Belt Replacement:
For engines with timing belts (e.g., 4G13, 4G15), typically every 60,000 - 90,000 miles (96,000 - 145,000 km) or 5-7 years. (Crucial for engine longevity - check manual for specific engine).
Fluid Specifications
Engine Oil Viscosity:
Commonly 5W-30 or 10W-30, depending on ambient temperature (refer to manual for precise recommendation).
Engine Oil Capacity:
Approx. 3.5 - 4.5 liters (3.7 - 4.8 US quarts) with filter change (varies by engine).
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific requirement)
Known Issues
Common Wear Items:
Clutch wear (manual transmission), suspension bushings and ball joints, exhaust system components (muffler, catalytic converter), minor electrical gremlins in older vehicles.
Engine Specifics:
Timing belt failure is critical for interference engines; regular inspection and replacement are paramount. Potential for oil leaks from valve cover gaskets or crank seals on higher mileage units.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi, a major Japanese industrial conglomerate, has a long history in automotive manufacturing, known for engineering and reliability.
Model Evolution
Mirage Lineage:
The Mirage nameplate has been used by Mitsubishi for various subcompact and compact cars since the 1970s. This generation represented a significant redesign from the previous (CC) generation.
Production
Manufacturing Locations:
Primarily Japan, with some production or assembly in other global locations.
Model Years Production:
1990-2000 (for this specific generation covered by the manual)
🏆 Awards & Recognition
Recognitions
Fuel Economy Awards:
Frequently cited for its excellent fuel efficiency in its class during its production run.
Ratings
Value For Money:
Generally praised for offering a reliable and economical mode of transportation at an affordable price point.
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