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Mitsubishi Montero 2006 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Year: 2006 Codes Chassis Code: V7X (for North American market, specific engine variant may vary) 👋 Introduction Market Position Segment: Mid-size SUV...
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Type: Car
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Sku: 52590
Mitsubishi Montero 2006 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Montero
Year:
2006
Codes
Chassis Code:
V7X (for North American market, specific engine variant may vary)
👋 Introduction
Market Position
Segment:
Mid-size SUV (Sport Utility Vehicle)
Target Audience:
Families, adventurers, off-road enthusiasts
Competitive Analysis
Key Competitors:
Toyota 4Runner, Jeep Grand Cherokee, Ford Explorer, Chevrolet TrailBlazer, Nissan Pathfinder
Key Features
Body Styles:
Typically offered in a 3-door (short wheelbase) and 5-door (long wheelbase) configuration, with the 5-door being more prevalent in the 2006 model year for many markets.
Drivetrain Options:
Available in 2WD (rear-wheel drive) and 4WD configurations, with the 4WD system often featuring advanced electronically controlled or mechanically locking differentials for off-road capability.
Platform:
Often based on a robust body-on-frame construction, providing durability and off-road prowess.
📋 Manual Details
Coverage Areas
Market Coverage:
Global (primarily North American market focused for this specific product listing, but generally applicable to worldwide models with regional variations noted)
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified, but indicates comprehensive coverage)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshaft, valve timing, lubrication system, cooling system, fuel delivery system, emissions control system
Engine Electrical:
Ignition system, starting system, charging system, engine control module (ECM) diagnostics, sensor identification and testing, wiring diagrams
Transmission:
Automatic Transmission (likely INVECS-II or similar), removal, installation, overhaul, torque converter, valve body, solenoids, transmission control module (TCM) diagnostics
Drivetrain:
Four-wheel drive (4WD) system, transfer case, front and rear axles, differentials, driveshafts, CV joints, wheel bearings
Suspension:
Front suspension (independent), rear suspension (multi-link or solid axle depending on configuration), shock absorbers, springs, control arms, ball joints, bushings, wheel alignment specifications
Brakes:
Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid specifications, hydraulic components, bleeding procedures, parking brake
Steering:
Power steering system, steering gear, steering column, tie rods, power steering fluid specifications
Electrical Body:
Lighting system (headlights, taillights, interior), power windows, power locks, mirrors, sunroof, wipers, horn, body control module (BCM) diagnostics, fuse and relay locations
HVAC:
Heating, Ventilation, and Air Conditioning system, refrigerant types, components (compressor, condenser, evaporator), control panel, troubleshooting
Interior:
Seats, upholstery, dashboard, trim panels, airbags, seat belts, interior diagnostics
Exterior:
Body panels, doors, hood, tailgate, bumpers, glass, seals, exterior trim, paint codes (general reference)
Procedures Included
Maintenance:
Recommended service intervals, oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspections and replacement
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) explanation and clearing, component testing procedures
Repair:
Step-by-step instructions for component removal, installation, and repair for all covered systems
Rebuilds:
Detailed instructions for the overhaul and rebuilding of major components like engines and transmissions
Wiring:
Comprehensive electrical wiring diagrams for all vehicle systems
Technical Depth
Depth:
Comprehensive and detailed, covering basic maintenance to advanced diagnostic and repair procedures, suitable for professional technicians and experienced DIYers
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Print Readability:
High-resolution, suitable for printing individual pages or the entire manual
Binding Type
Binding Recommendation:
Printable and bindable for organized workshop use
Paper Type
Paper Recommendation:
Standard printer paper (A4/Letter) for optimal printing
⚙️ Engine Specifications
Primary Engine
Engine Type:
V6 SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft), likely a 6G7 series engine
Displacement:
Commonly 3.5L (3497cc)
Engine Code Example:
6G74 (example, specific code may vary by region and market)
Performance
Horsepower:
Approximately 200-230 hp (varies by market and specific engine tune)
Torque:
Approximately 220-240 lb-ft (varies by market and specific engine tune)
Fuel System
Fuel Type:
Unleaded Gasoline
Injection System:
Multi-point Fuel Injection (MPI)
🔧 Transmission
Standard
Type:
4-speed Automatic Transmission (likely INVECS-II)
Optional
Type:
5-speed Manual Transmission (less common in North America for this generation)
Features
4Wd System:
Super Select II 4WD system (on applicable models) allowing on-the-fly switching between 2WD, 4WD High, 4WD Low, and locking center differential.
📐 Dimensions
Exterior
Wheelbase:
Approx. 109.7 inches (2785 mm) for 5-door model
Length:
Approx. 188.8 inches (4800 mm) for 5-door model
Width:
Approx. 76.0 inches (1930 mm)
Height:
Approx. 72.4 inches (1840 mm)
Weights
Curb Weight:
Approx. 4,300 - 4,700 lbs (1950 - 2130 kg) depending on configuration
Towing Capacity:
Typically rated around 5,000 lbs (2268 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely received 4 out of 5 stars in frontal impact crash tests (check specific VIN and market for official ratings)
IIHS Side Impact:
Likely rated 'Good' or 'Acceptable' in side impact crash tests (check specific VIN and market for official ratings)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brakeforce Distribution (EBD)
Traction Control:
Available Traction Control System (TCS) on some trims
Passive Features
Airbags:
Frontal airbags for driver and passenger, side curtain airbags (available on some trims)
Seatbelts:
3-point seatbelts with pretensioners and load limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, possibly with cassette, Rockford Fosgate premium audio system available on higher trims.
Navigation:
Optional GPS navigation system available on select trims.
Driver Assistance
Cruise Control:
Standard cruise control system.
Rear View Camera:
Optional rear-view camera system available on some models.
Connectivity
Auxiliary Input:
Optional auxiliary audio input port for connecting external devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6 months, depending on driving conditions and oil type used. Refer to the manual for exact specifications.
Transmission Fluid Change:
Recommended every 30,000 to 60,000 miles (48,000 to 96,000 km) or as per manual. Use only the specified fluid type.
Coolant Change:
Typically every 30,000 to 50,000 miles (48,000 to 80,000 km).
Fluid Specifications
Engine Oil Viscosity:
Likely 5W-30 or 10W-30 (API SN or newer) - refer to manual for specific V6 engine.
Transmission Fluid Type:
Likely DIAMOND ATF SP-III or equivalent - crucial to use the correct fluid.
Power Steering Fluid:
Likely a Dexron-III/Mercon compatible ATF or specific Mitsubishi fluid.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Reliability:
Generally robust V6 engines, but can be prone to intake manifold gaskets leaks, and timing belt (if applicable) or chain wear. Regular maintenance is key.
Transmission Issues:
Automatic transmissions can experience delayed shifting or slipping if fluid and filter maintenance is neglected. Valve body issues can occur with high mileage.
Suspension Wear:
Bushings, ball joints, and tie rod ends can wear over time, leading to noise or steering play, especially in vehicles used for off-roading.
Exhaust Manifold:
Cracked exhaust manifolds on V6 engines can cause exhaust leaks and ticking noises.
Fuel Pump:
Fuel pump failures can occur, leading to no-start conditions or intermittent running issues.
📚 Vehicle History
Brand Heritage
Mitsubishi SUV History:
Mitsubishi has a long history of producing capable off-road vehicles, with the Pajero/Montero line being a cornerstone of their SUV offerings for decades.
Model Evolution
Third Generation:
The 2006 Montero belongs to the third generation (1999-2006), which saw a shift towards more car-like handling with independent front suspension and unibody construction (though the 2006 North American model often retained body-on-frame elements for ruggedness).
Production
Manufacturing Location:
Primarily manufactured in Japan (Pajero) and potentially in other global locations for specific markets.
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Consistently recognized for its off-road prowess and durable chassis, often praised in automotive reviews for its adventuring capabilities.
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