Mitsubishi Nativa 2004 Workshop Repair Service Manual

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The Nativa, produced as part of the Second Generation (PA/PD) from 1996 to 2007, with the 2004 model year falling within this period, is a body-on-frame SUV designed for both...

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Sku: 70821

Tags: 2004 Car Cars Mitsubishi Nativa

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Description

The Nativa, produced as part of the Second Generation (PA/PD) from 1996 to 2007, with the 2004 model year falling within this period, is a body-on-frame SUV designed for both on-road comfort and off-road capability. Building on a strong heritage in rugged SUVs, the Nativa offers utility and durability, often competing with models like the Toyota 4Runner and Nissan Xterra. Available with gasoline and diesel engine options, including typically a 3.0L V6 gasoline engine and 2.5L or 3.2L direct-injection diesel engines, it provided a blend of power and torque suitable for towing and off-road adventures, often paired with a 5-speed manual or 4-speed automatic transmission and a part-time 4WD system. This comprehensive workshop repair service manual in English provides factory-level technical information essential for the maintenance and repair of all Nativa models, engines, trims, and transmission types from the 2004 model year. It covers a vast array of systems, including detailed engine and transmission service, brake systems, electrical schematics, suspension, steering, cooling, fuel injection, emissions, HVAC, and body components. The manual is designed to empower owners and technicians with step-by-step repair procedures, diagnostic guidance, and detailed illustrations, enabling efficient and accurate upkeep, ultimately saving time and costs associated with vehicle servicing.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Nativa

Year:

Generation

Generation:

Second Generation (PA/PD)

Codes

Chassis Code:

PA/PD

👋 Introduction

Market Position

Positioning:

The Mitsubishi Nativa (often known as the Pajero Sport in many markets) in 2004 was positioned as a capable, body-on-frame SUV offering a blend of on-road comfort and off-road prowess, targeting families and individuals seeking utility and ruggedness.

Competitive Analysis

Competitors:

Key competitors in 2004 included models like the Toyota 4Runner, Nissan Xterra, Jeep Grand Cherokee, Ford Explorer, and Chevrolet TrailBlazer, which also offered similar ruggedness and utility.

Key Features

Advantage:

This manual provides factory-level technical information, offering precise diagnostic and repair procedures identical to those used by authorized service centers, enabling significant cost savings for owners.

Value Proposition:

Empowers owners to perform maintenance and repairs themselves, saving substantial labor costs and ensuring proper vehicle upkeep.

📋 Manual Details

Coverage Areas

Coverage:

All Models/Engines/Trim/Transmissions Types

Page Count

Estimated Page Count:

Likely exceeds 1000 pages based on typical workshop manuals for this era and scope

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Service Repair:

Comprehensive coverage including disassembly, assembly, diagnosis, and overhaul.

Transmission Service Repair:

Details for both automatic and manual transmissions, including clutch, torque converter, and gear train.

Brake System:

Includes diagnosis and repair of hydraulic systems, ABS, brake pads, rotors, and parking brake.

Wiring Diagram:

Detailed electrical schematics for all vehicle systems, crucial for diagnostics.

Electrical System:

Coverage of starter, alternator, battery, lighting, power accessories, and fuse/relay locations.

Suspension:

Covers front and rear suspension components, including shock absorbers, struts, bushings, and alignment specifications.

Steering:

Details on power steering system, steering rack/box, and steering column.

Cooling System:

Radiator, water pump, thermostat, fan operation, and coolant specifications.

Fuel Injection Fuel System:

Includes fuel pump, injectors, fuel pressure regulator, and EVAP system.

Emission System:

Catalytic converter, EGR system, and emission control sensors.

Heater Air Conditional:

Diagnosis and repair of HVAC system components, refrigerant handling, and climate control.

Engine Control System:

ECU/ECM diagnostics, sensor identification, and powertrain control module functions.

Chassis Body:

Body panel removal/installation, structural components, and chassis lubrication points.

Restraint System:

Airbag system diagnosis and service, seatbelt mechanisms.

Interior:

Dashboard removal, seat installation, and trim component service.

Differential Drive:

Front and rear differential service, including fluid specifications and overhaul.

Axle:

Front and rear axle assembly, CV joints, and hubs.

Procedures Included

Maintenance:

General maintenance procedures, including fluid changes, filter replacements, and inspections.

Troubleshooting:

Systematic diagnostic procedures for common and complex issues, often with flowcharts.

Repair:

Step-by-step instructions for component removal, repair, and reinstallation.

Disassembly Assembly:

Detailed guides for taking apart and putting back together various vehicle systems and components.

Cleaning:

Instructions for cleaning specific components as part of a repair or maintenance procedure.

Reinstalling:

Guidance on proper reassembly and installation of repaired or replaced parts.

Technical Depth

Depth:

Professional-level, comprehensive coverage suitable for dealership technicians and experienced DIY mechanics.

Detail Level:

Includes detailed substeps, notes, cautions, warnings, numbered instructions, and bold figure numbers for clear guidance.

Illustrations:

Features detailed illustrations, drawings, and photos, with enlarged insets for critical component examination.

Diagnostics:

Comprehensive diagnostic procedures, particularly for the electrical system, combined with detailed wiring diagrams.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Full Printable

Zoom Functionality:

YES (Allows zooming in/out for clarity)

Binding Type

Binding:

Digital Download (No physical binding)

Paper Type

Paper Type:

N/A (Digital Format)

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinZip

Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Options:

Likely offered with gasoline and diesel engine options. Common for the era would be 3.0L V6 (6G72) gasoline and 2.5L or 3.2L direct-injection diesel (4D56 or 4M41) variants.

Performance

Typical Gasoline Performance:

For the 3.0L V6, expect around 170-190 horsepower and 200-220 lb-ft of torque, depending on specific tuning.

Typical Diesel Performance:

For the 3.2L DI-D diesel, expect around 160-175 horsepower and 280-310 lb-ft of torque.

Fuel System

Fuel Delivery:

Gasoline engines would typically feature Multi-Point Fuel Injection (MPFI). Diesel engines utilize advanced Direct Injection (DI) systems.

🔧 Transmission

Standard

Standard Transmission:

Likely a 5-speed manual transmission.

Optional

Optional Transmission:

A 4-speed automatic transmission was commonly available, especially with the V6 gasoline engine.

Features

Drive System:

Part-time 4WD system (Super Select 4WD or similar) allowing for 2WD/4WD selection, often with low-range gearing for off-road capability.

📐 Dimensions

Exterior

Body Styles:

Typically offered as a 5-door SUV.

Weights

Curb Weight:

Estimated curb weight range of 4,300 - 4,700 lbs (approx. 1950 - 2130 kg) depending on engine and configuration.

🛡️ Safety Features

Ratings

Crash Test Data:

Specific crash test ratings for the 2004 model year would vary by region. Likely achieved moderate ratings for its time in frontal and side impact tests.

Active Features

Active Safety:

Available ABS (Anti-lock Braking System), likely traction control on higher trims.

Passive Features

Passive Safety:

Front airbags for driver and passenger. Seatbelt pre-tensioners.

💡 Technology Features

Infotainment

Infotainment Features:

Basic infotainment system for its era, likely including an AM/FM/CD player. Higher trims might have a cassette player or a premium audio system.

Driver Assistance

Driver Assistance Features:

Limited advanced driver-assistance systems. Focus was on core vehicle function and safety.

Connectivity

Connectivity Options:

Minimal connectivity; auxiliary input for audio devices might have been an option, but Bluetooth or USB would be uncommon for this model year.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months for gasoline engines, potentially longer for diesel depending on oil type and usage.

Transmission Fluid Interval:

Automatic transmission fluid typically recommended for changing every 30,000-60,000 miles (50,000-100,000 km), with manual transmissions having longer intervals or lifetime fluid in some cases.

Fluid Specifications

Engine Oil Specification:

Varies by engine. Gasoline V6 typically requires 10W-30 or 5W-30 API certified oil. Diesel engines may require specific API CH-4 or CI-4 rated diesel engine oil.

Coolant Specification:

Typically a 50/50 mix of quality antifreeze/coolant and deionized water. Consult manual for specific Mopar or equivalent coolant type.

Known Issues

Common Wear Items:

Potential for worn suspension bushings, exhaust system corrosion, and occasional issues with the ABS sensor or power window regulators.

Diesel Specific Concerns:

For diesel engines, potential for turbocharger wear or injector issues if not maintained properly, particularly in high-mileage or poorly maintained units.

📚 Vehicle History

Brand Heritage

Mitsubishi SUV Legacy:

Mitsubishi has a strong heritage in rugged SUVs, with the Pajero lineage being a cornerstone. The Nativa/Pajero Sport builds upon this reputation for durability and off-road capability.

Model Evolution

Second Generation Evolution:

The second generation (PA/PD) introduced in the late 1990s and continuing through the mid-2000s, offered updated styling, improved interior amenities, and refined powertrains compared to its predecessor.

Production

Production Period:

Second generation produced from approximately 1996 to 2007, with the 2004 model year falling within this period.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

While specific awards for the 2004 Nativa may not be widely documented, Mitsubishi SUVs of this era were generally recognized for their ruggedness and off-road capabilities in relevant consumer publications.