🏷️ Basic Information

Make:

Mitsubishi

Model:

Outlander

Generation Code:

First Generation (CU)

Model Years Covered:

2005, 2006, 2007, 2008

👋 Introduction

Vehicle Segment:

Compact Crossover SUV

Target Audience:

Families, individuals seeking a versatile vehicle with AWD capability and SUV practicality.

Key Competitors:

Honda CR-V, Toyota RAV4, Nissan X-Trail, Subaru Forester, Ford Escape, Mazda CX-5.

Platform Sharing:

Shared platform with Mitsubishi Grandis minivan and Mitsubishi Lancer sedan, contributing to its car-like handling.

Drivetrain Options:

Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations, with Mitsubishi's advanced All-Wheel Control (AWC) system on some models.

Design Philosophy:

Designed to offer a balance of on-road comfort, SUV versatility, and an engaging driving experience.

📋 Manual Details

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

Digital Download (PDF)

Page Count:

Detailed sections covering all aspects, estimated 2000+ pages (typical for comprehensive workshop manuals)

Coverage Scope:

Comprehensive (all systems and components)

📖 Manual Coverage

Powertrain:

Engine mechanical, engine control systems (ECU, sensors, actuators), fuel system, exhaust system, cooling system, lubrication system, ignition system.

Transmission Drivetrain:

Automatic transmission (INVECS-II), manual transmission (if applicable), transfer case, drive shafts, axles, differentials, AWD system.

Chassis:

Suspension system (front and rear), steering system, braking system (ABS, EBD, brake components), wheels and tires.

Electrical:

Wiring diagrams, battery, charging system (alternator, starter), lighting system, starting system, body electrical (interior lights, power windows, mirrors, locks), instrument cluster, HVAC controls, audio system, SRS (airbag) system.

Body:

Exterior body panels, interior trim, doors, hood, tailgate, bumpers, glass, seals, chassis and frame.

Maintenance:

Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacement, spark plug replacement, belt inspection/replacement, tire rotation, brake pad/rotor replacement.

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs) and their meanings, symptom-based diagnostics, electrical circuit testing, component testing.

Repair Overhaul:

Detailed step-by-step repair procedures for all major components and systems, including engine rebuild, transmission overhaul, brake caliper replacement, suspension arm replacement, electrical component repair.

Specifications Data:

Torque specifications for all fasteners, clearances, fluid capacities, electrical specifications, diagnostic parameters.

Bodywork Restoration:

Procedures for body panel alignment, rust repair, paint, dent removal, glass replacement.

Depth Of Information:

Comprehensive: Covers everything from routine maintenance and minor repairs to complete engine and transmission overhauls, electrical system diagnostics, and bodywork. Aimed at professional technicians and advanced DIYers.

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Searchability:

Text-searchable, allowing quick location of specific topics and keywords.

Printability:

Printable pages for on-site use or creating physical copies.

Illustration Quality:

High-quality illustrations, diagrams, and schematics for clarity.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Code:

4G63/4G64 (2.4L SOHC/DOHC Inline-4), 6G72 (3.0L SOHC V6 - less common in North America for these years)

Displacement 2 4L:

2351 cc (2.4 Liters)

Configuration 2 4L:

Inline 4-cylinder, DOHC, 16 valves

Bore Stroke 2 4L:

86.5 mm x 100.0 mm

Compression Ratio 2 4L:

9.5:1

Horsepower 2 4L:

Approx. 160-165 hp @ 6000 rpm

Torque 2 4L:

Approx. 162-167 lb-ft @ 3500-4000 rpm

Fuel Delivery 2 4L:

Electronic Fuel Injection (EFI)

Fuel Type 2 4L:

Unleaded Gasoline (87 Octane Recommended)

Emission Control 2 4L:

Catalytic Converter, On-Board Diagnostics (OBD-II)

Engine Management:

Mitsubishi Electronic Control Unit (ECU) - e.g., MFI-E or similar

🔧 Transmission

Transmission Type:

4-speed Automatic (INVECS-II with Sport Mode)

Gear Ratios Auto:

Specific ratios vary by model year and variant; refer to manual for exact figures.

Transmission Fluid Type Auto:

Diamond ATF-SP II M or equivalent

Transmission Fluid Capacity Auto:

Approx. 7.4 - 8.1 Liters (including torque converter)

Manual Transmission Availability:

Less common, typically a 5-speed manual was optional on some international markets or specific trims.

AWD System:

Mitsubishi All-Wheel Control (AWC) system - electronically controlled, typically with driver-selectable modes (e.g., Tarmac, Snow, Gravel).

📐 Dimensions

Length:

Approx. 4,565 mm (179.7 in)

Width:

Approx. 1,795 mm (70.7 in)

Height:

Approx. 1,660 - 1,675 mm (65.4 - 66.0 in)

Wheelbase:

Approx. 2,625 mm (103.3 in)

Ground Clearance:

Approx. 195 mm (7.7 in)

Seating Capacity:

5 Passengers

Cargo Volume Rear Seats Up:

Approx. 442 Liters (15.6 cu ft)

Cargo Volume Rear Seats Folded:

Approx. 882 Liters (31.1 cu ft)

Curb Weight:

Approx. 1,500 - 1,650 kg (3,300 - 3,640 lbs) depending on FWD/AWD and trim

Gross Vehicle Weight Rating Gvwr:

Refer to vehicle's compliance plate; typically around 2,100 - 2,200 kg.

Wheelbase:

2,625 mm (103.3 inches)

Track Width Front:

Approx. 1,515 mm (59.6 inches)

Track Width Rear:

Approx. 1,510 mm (59.4 inches)

🛡️ Safety Features

NHTSA Crash Test Results:

Frontal: 4-star driver, 5-star passenger. Side: 5-star driver, 5-star rear passenger. Rollover: 4-star. (Ratings may vary slightly by year and specific test configuration).

ABS:

Standard Anti-lock Braking System (ABS)

Ebd:

Standard Electronic Brakeforce Distribution (EBD)

Traction Control:

Available Traction Control System (TCL) on some models.

Stability Control:

Electronic Stability Control (ESC) / Active Stability Control (ASC) available on later models/trims.

Airbags:

Front driver and passenger airbags, available side-impact airbags and curtain airbags.

Seatbelts:

Three-point seatbelts with pretensioners for front seats, LATCH child seat anchor points.

Crumple Zones:

Designed with front and rear crumple zones for impact energy absorption.

💡 Technology Features

Audio System:

Factory AM/FM/CD player with standard speaker system. Higher trims may feature premium audio systems (e.g., Rockford Fosgate).

Navigation:

Optional factory-installed GPS navigation system available on higher trim levels.

Cruise Control:

Standard cruise control system.

Keyless Entry:

Available keyless entry and remote start system on select trims.

Auxiliary Input:

Some models may feature an auxiliary audio input jack for portable music players.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Consult manual for severe driving conditions.

Air Filter Replacement:

Every 15,000 miles (24,000 km) or annually.

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or annually.

Spark Plug Replacement:

Every 60,000 miles (96,000 km) for standard plugs, or 100,000 miles (160,000 km) for platinum/iridium plugs (if equipped).

Transmission Fluid Change:

Every 30,000 miles (48,000 km) or 24 months, especially for severe usage or towing. Consult manual for specific procedures.

Coolant Replacement:

Initial change at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) or 5 years thereafter.

Engine Oil Viscosity:

SAE 5W-30 (API SM or higher)

Engine Oil Capacity:

Approx. 4.5 Liters (4.8 US Quarts) with filter.

Coolant Type:

Mitsubishi Super Long Life Coolant (SLLC) - Pink, or equivalent HOAT coolant.

Brake Fluid Type:

DOT 3 or DOT 4

Engine Hesitation:

Some reports of occasional engine hesitation or rough idle, potentially due to dirty throttle body, fuel injectors, or vacuum leaks. Maintenance procedures in the manual address these.

Transmission Shifting:

Occasional reports of firmer than desired shifts or occasional harshness in the automatic transmission. Regular fluid maintenance is key. Manual addresses diagnostics.

Suspension Noise:

Front end clunking or rattling noises can sometimes indicate worn sway bar links or bushings. The manual provides inspection and replacement procedures.

Cv Axle Boots:

Torn CV axle boots can lead to premature wear and noise. Regular inspection is recommended. Manual shows replacement.

Evaporative Emission Control System:

Issues with EVAP system components (e.g., vent control solenoid, charcoal canister) can trigger check engine lights. Manual assists in diagnosis.

📚 Vehicle History

Mitsubishi Motors:

Mitsubishi Motors Corporation is a Japanese multinational automotive manufacturer, known for its diverse range of vehicles and historical involvement in motorsports and industrial machinery.

Outlander Introduction:

The first generation Outlander (CU) was introduced globally in 2001, with the North American market introduction in 2003 for the 2004 model year. This manual covers the facelifted version of the first generation.

Facelift Impact:

The 2005 model year brought a significant facelift and mechanical updates, including revised styling and enhanced powertrain options, which this manual primarily addresses.

Manufacturing Locations:

Primarily produced in Japan (Okazaki Plant) and also at other Mitsubishi assembly plants globally.

🏆 Awards & Recognition

Safety Awards:

Often received good safety ratings from IIHS and NHTSA for its class, contributing to its appeal as a family vehicle.

Value Proposition:

Recognized for offering a good balance of features, AWD capability, and a competitive price point within the compact SUV segment during its production run.