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Mitsubishi Outlander 2007-2013 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Model Generations: Second Generation (2007-2013) Platform: Mitsubishi GS platform Codes Chassis Codes: CY0 (some markets), CW0 (some markets) 👋 Introduction Market Position...
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Mitsubishi Outlander 2007-2013 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Outlander
Model Generations:
Second Generation (2007-2013)
Platform:
Mitsubishi GS platform
Codes
Chassis Codes:
CY0 (some markets), CW0 (some markets)
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Competitive Analysis
Competitors:
Honda CR-V, Toyota RAV4, Nissan Rogue, Ford Escape, Subaru Forester, Mazda CX-5
Key Features
Body Styles:
5-door SUV
Drivetrain:
Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) with Mitsubishi's AWC (All Wheel Control) system.
Seating Capacity:
Typically 5-passenger, with some markets offering an optional 3rd row for 7-passenger capacity.
📋 Manual Details
Coverage Areas
Countries Of Sale:
Global (North America, Europe, Asia, Oceania, etc.)
Page Count
Estimated Pages:
~2000-3000 pages (typical for comprehensive factory manuals of this era)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control system (ECU), turbocharger (if applicable)
Transmission:
Manual transmission, Automatic transmission (including CVT variants where applicable), transfer case, final drive
Chassis:
Suspension (front and rear), steering system, braking system (including ABS, EBD, ASC/TCL), wheels and tires
Electrical:
Battery, charging system, starting system, lighting system, instrument cluster, power windows, power locks, mirrors, wipers, horn, audio system, HVAC controls, airbags, body control module (BCM), chassis control module (CCM)
Body:
Body construction, exterior panels, doors, hood, tailgate, interior trim, seats, glass, body sealing
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, belt inspection/replacement
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs) explanation and resolution, circuit diagrams, component testing
Repair:
Engine component replacement (e.g., head gasket, pistons), transmission overhaul, brake caliper replacement, suspension strut replacement, electrical component repair, body panel repair
Assembly Disassembly:
Step-by-step instructions for disassembling and reassembling major vehicle components and systems
Technical Depth
Depth:
Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and chassis repairs. Includes torque specifications, clearances, and procedures for professional technicians.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Quality:
High-resolution scans of original factory documentation, typically including clear diagrams, schematics, and photographs.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Searchability
Text Search:
Typically text-searchable PDF, allowing for quick navigation and information retrieval.
Licensing
License:
No expiry dates, unlimited access to downloaded file.
⚙️ Engine Specifications
Primary Engine
Engine Code Usdm:
4B11 (2.0L), 4B12 (2.4L)
Engine Code Eudm:
4B11 (2.0L), 4B12 (2.4L)
Engine Code Jdm:
4B11 (2.0L), 4B12 (2.4L)
Engine Code Other:
6B31 (3.0L V6 - North America, certain other markets)
Performance
2.4L Engine Hp:
~168-170 hp (varies by market and year)
2.4L Engine Torque:
~166-167 lb-ft (varies by market and year)
3.0L V6 Engine Hp:
~220 hp
3.0L V6 Engine Torque:
~200 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU Type:
Mitsubishi Electronic Control Unit (ECU) / Powertrain Control Module (PCM), specific part numbers vary by engine and transmission
🔧 Transmission
Standard
Transmission Type Base:
5-speed Manual Transmission
Optional
Transmission Type Optional:
6-speed Continuously Variable Transmission (CVT - JF011E/RE0F10A family by Jatco), 6-speed Automatic Transmission (for V6 models, e.g., W6A5A)
Features
Awc System Integration:
AWC (All Wheel Control) system, often with modes like Normal, Snow, Lock (for AWD models)
Fluid Specifications
Atf Type:
CVT Fluid (e.g., DiaQueen CVTF J1), ATF SP-III or equivalent for automatic transmissions
📐 Dimensions
Exterior
Length:
~177.0 - 179.3 inches (4495 - 4555 mm)
Width:
~70.7 - 71.1 inches (1795 - 1805 mm)
Height:
~65.4 - 66.1 inches (1660 - 1680 mm)
Wheelbase:
~105.1 inches (2670 mm)
Cargo
Cargo Volume Behind 2Nd Row:
~25.7 - 36.1 cu ft (varies by seating configuration)
Cargo Volume Max:
~67.3 - 77.1 cu ft (varies by seating configuration)
Weights
Curb Weight Minimum:
~3362 lbs (1525 kg)
Gross Vehicle Weight Rating Gvwr:
~4780 lbs (2170 kg) - typical for 5-seater models
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-Star (driver), 4-Star (passenger) for models tested
IIHS Frontal Offset:
Good
IIHS Side Impact:
Good
Active Features
Electronic Stability Control:
Standard (ASC - Active Stability Control / TCL - Traction Control Logic)
Anti Lock Braking System:
Standard (ABS)
Electronic Brakeforce Distribution:
Standard (EBD)
Passive Features
Airbags:
Front airbags, front side airbags, side curtain airbags (standard on most trims/markets)
Seatbelts:
3-point seatbelts with pretensioners and load limiters for all seating positions.
💡 Technology Features
Infotainment
Head Unit Options:
Base AM/FM/CD players, optional Rockford Fosgate premium audio systems, optional touchscreen navigation systems (e.g., Mitsubishi Multi-Entertainment System).
Driver Assistance
Cruise Control:
Standard on most trims
Keyless Entry Start:
Available on higher trims (e.g., keyless operation system - KOS)
Connectivity
Bluetooth:
Available on higher trims for hands-free calling and audio streaming.
Lighting
Headlight Types:
Halogen, optional High-Intensity Discharge (HID) headlights on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Typically 5,000-7,500 miles or 6-12 months, depending on driving conditions (refer to manual for specifics).
Spark Plug Replacement 4B1X:
~100,000 miles (if iridium type)
Transmission Fluid Change Cvt:
Often recommended every 30,000-60,000 miles or as per manual, depending on usage. CVT fluid is critical.
Fluid Specifications
Engine Oil Type Gasoline 4B1X:
SAE 0W-20 (API SN or ILSAC GF-5 certified recommended for most markets)
Engine Oil Capacity 2.4L:
~4.6 quarts (4.4 liters)
Coolant Type:
Long-life, Type 'Long-Life Coolant' (LLC) - Mitsubishi Super Long Life Coolant (SLLC) or equivalent
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Cvt Reliability:
Some CVT models can experience issues, particularly with fluid degradation and heat management. Regular fluid changes are crucial.
Power Steering Pump:
Occasional reports of power steering pump failures or leaks, particularly on earlier models.
Engine Mounts:
Wear of engine and transmission mounts can lead to increased vibration and noise.
Cabin Air Filter:
Regular replacement recommended to maintain HVAC performance and air quality.
📚 Vehicle History
Brand Heritage
Mitsubishi SUV Lineage:
Builds on Mitsubishi's history with vehicles like the Pajero/Montero, but targets a more car-like crossover segment.
Model Evolution
Generation Introduction:
Introduced as a completely redesigned model for the 2007 model year, moving to the global GS platform shared with the Lancer sedan and Outlander Sport/RVR.
Refresh Year:
Facelifted for the 2010 model year with exterior styling updates, interior revisions, and powertrain enhancements.
Production
Assembly Locations:
Japan (Okazaki Plant), North America (Normal, Illinois, USA - for North American market)
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Received 'Top Safety Pick' designation from IIHS for certain model years (e.g., 2010-2013).
Ratings
Consumer Reports Reliability:
Reliability ratings varied across model years, with some years receiving average to above-average scores, while others were below average. Manual is crucial for proper maintenance.
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