Mitsubishi Outlander 2005 2006 2007 2008 09 Workshop Manual

Regular price: $16.99
Sale price: $16.99
Regular price
Unit price: per

🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Generation Code: CU2W/CU4W/CU5W Model Years Covered: 2005, 2006, 2007, 2008, 2009 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Target Audience:...

28 people are viewing this right now

Type: Car

Vendor:

Sku: 260270

Tags: 2005 2006 2007 2008 2009 Car Cars Misc Mitsubishi Outlander

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Outlander

Generation Code:

CU2W/CU4W/CU5W

Model Years Covered:

2005, 2006, 2007, 2008, 2009

👋 Introduction

Market Position

Vehicle Segment:

Compact Crossover SUV

Target Audience:

Families, individuals seeking versatile and capable SUV

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Nissan X-Trail (Qashqai in some markets), Subaru Forester, Ford Escape

Key Features

All Wheel Drive:

Available advanced All-Wheel Control (AWC) system for enhanced traction and stability

Seating Capacity:

Standard 5-seater, optional 7-seater configuration (often with a third-row bench)

Practicality:

Spacious interior, versatile cargo area with folding rear seats

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital (likely PDF, searchable)

Page Count

Estimated Page Count:

Over 1500 pages (typical for comprehensive workshop manuals)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system, fuel system (injection), ignition system, timing system, emissions control

Engine Electrical:

ECU, sensors, actuators, wiring diagrams, starting and charging system, ignition control

Transmission Manual:

Clutch system, manual gearbox (gearsets, synchros, bearings), shift mechanism, driveline components (driveshafts, CV joints)

Transmission Automatic:

Automatic transmission assembly, torque converter, valve body, hydraulic control, electronic control unit (TCU), gear selection, lubrication

Drivetrain:

Front and rear differentials, transfer case (if applicable), all-wheel drive system (AWC/S-AWC) operation and servicing

Suspension And Steering:

Front and rear suspension components (struts, shocks, springs, control arms, bushings), steering system (rack and pinion, power steering pump, fluid, column), wheel alignment specifications

Brakes:

Front and rear brake systems (discs, pads, calipers, rotors), hydraulic system (master cylinder, brake lines, brake fluid), parking brake, ABS system (sensors, modulator, control module), EBD system

Electrical Body:

Lighting systems (headlights, taillights, interior lights), power accessories (windows, locks, mirrors, seats), wipers and washers, horn, charging system, battery

HVAC:

Heating, ventilation, and air conditioning system (compressor, condenser, evaporator, refrigerant, blower motor, controls)

Body And Chassis:

Body panels, doors, windows, interior trim, chassis structure, corrosion protection, underbody coatings

Safety Systems:

Airbag system (SRS), seatbelt pre-tensioners, crumple zones, safety restraints

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and top-offs, tire rotations, spark plug replacement, battery maintenance

Troubleshooting:

Diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation (OBD-II)

Repair And Rebuild:

Engine component disassembly and reassembly, transmission overhaul, brake caliper replacement, suspension component replacement, steering rack repair

Component Replacement:

Sensors, ignition coils, fuel injectors, radiators, alternators, starters, water pumps, CV axles, exhaust components

Diagnostics And Testing:

Electrical circuit testing, component resistance and voltage checks, fuel pressure testing, compression testing, scan tool diagnostics

Special Tools:

Identification and usage of specialized tools required for specific repair procedures

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds)

Diagnostic Capabilities:

Detailed diagnostic flowcharts, wiring diagrams, and component specifications for accurate fault diagnosis

Rebuild Specifications:

Precise torque specifications, clearances, and assembly instructions for major component overhauls

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Searchable text for quick access to information

Print Quality:

High-resolution images and diagrams suitable for printing

Binding Type

Digital Delivery:

Downloadable file

Paper Type

Digital Media:

N/A (digital format)

⚙️ Engine Specifications

Primary Engine

Engine Code Gasoline 1:

4G69 (2.4L SOHC)

Engine Displacement Gasoline 1:

2.4 Liters (2378 cc)

Engine Configuration Gasoline 1:

Inline 4-cylinder

Horsepower Gasoline 1:

Approx. 160-165 hp @ 6000 rpm

Torque Gasoline 1:

Approx. 162-165 lb-ft @ 3500-4000 rpm

Fuel Delivery Gasoline 1:

Multi-point fuel injection (MPI)

Engine Code V6 1:

6G72 (3.0L SOHC MIVEC)

Engine Displacement V6 1:

3.0 Liters (2972 cc)

Engine Configuration V6 1:

Horsepower V6 1:

Approx. 200-215 hp @ 6000 rpm

Torque V6 1:

Approx. 203-207 lb-ft @ 4000 rpm

Fuel Delivery V6 1:

Multi-point fuel injection (MPI) with MIVEC variable valve timing

Fuel System

Fuel Type:

Unleaded gasoline

Recommended Octane Rating:

87 Octane (for 2.4L), 87 Octane (for 3.0L V6, premium may offer marginal benefit)

🔧 Transmission

Standard

Transmission Type Standard:

5-speed manual (typically with 2.4L engine)

Optional

Transmission Type Optional 1:

4-speed INVECS-II Automatic (with Sportronic shifter)

Transmission Type Optional 2:

6-speed INVECS-III Sports Mode Automatic (with paddle shifters on some higher trims, particularly for V6)

Features

Awc Integration:

Seamless integration with the All-Wheel Control (AWC) system for power distribution

📐 Dimensions

Exterior

Length:

Approximately 181.5 inches (4610 mm)

Width:

Approximately 70.1 inches (1780 mm)

Height:

Approximately 65.8 inches (1670 mm)

Wheelbase:

Approximately 103.3 inches (2625 mm)

Ground Clearance:

Approximately 7.3-7.9 inches (185-200 mm), depending on model and tire size

Cargo

Cargo Volume Behind Second Row:

Approximately 31.5 - 36.0 cubic feet (892-1019 L), varies by seating configuration

Cargo Volume With Second Row Folded:

Approximately 66.6 - 77.0 cubic feet (1887-2180 L), varies by seating configuration

Weights

Curb Weight:

Approximately 3350 - 3700 lbs (1520 - 1680 kg), depending on engine, drivetrain, and trim

Gross Vehicle Weight Rating:

Typically around 4600 - 5000 lbs (2087 - 2268 kg)

Towing Capacity:

Typically around 1500-2000 lbs (680-907 kg) when properly equipped with towing package

🛡️ Safety Features

Ratings

NHTSA Front Driver:

5-Star (for specific model year and configuration, check official reports)

NHTSA Front Passenger:

5-Star (for specific model year and configuration, check official reports)

IIHS Side Impact:

Good (for specific model year and configuration, check official reports)

IIHS Rear Impact:

Good (for specific model year and configuration, check official reports)

Active Features

Standard Anti-lock Braking System

Standard Electronic Brakeforce Distribution

Traction Control:

Available Traction Control System (TCS)

Electronic Stability Control:

Available Electronic Stability Control (ESC) / Active Stability Control (ASC)

Passive Features

Airbags Front:

Standard front dual-stage airbags

Airbags Side:

Available front side-impact airbags

Airbags Curtain:

Available front and rear side curtain airbags (often standard on higher trims or optional)

Seatbelts:

3-point seatbelts with pretensioners and load limiters for front seats

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD audio systems, optional premium audio with Rockford Fosgate branding on higher trims, satellite radio capability

Navigation:

Optional factory-installed navigation system

Climate Control:

Manual climate control or optional automatic climate control

Driver Assistance

Cruise Control:

Standard cruise control

Rear View Camera:

Optional rear-view camera system

Connectivity

Auxiliary Input:

Optional auxiliary audio input jack

Bluetooth:

Limited or no Bluetooth connectivity on earlier models within this range; may be present on later 2008-2009 models as an option.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 3 months, whichever comes first (severe conditions); 7,500 miles (12,000 km) or 6 months (normal conditions) - Consult manual for exact specification.

Air Filter Replacement Interval:

Every 15,000 miles (24,000 km) or 12 months

Cabin Air Filter Replacement Interval:

Every 15,000 miles (24,000 km) or 12 months

Spark Plug Replacement Interval:

Approx. 60,000-100,000 miles (96,000-160,000 km) depending on spark plug type (platinum/iridium)

Transmission Fluid Change Interval:

Every 30,000-45,000 miles (48,000-72,000 km) for automatic transmissions, manual transmission fluid less frequent but should be checked

Fluid Specifications

Engine Oil Type:

API SJ, SL, or SM certified, SAE 5W-30 or 5W-40 (check owner's manual for exact viscosity based on climate)

Engine Oil Capacity:

Approx. 4.5 - 4.9 US quarts (4.3 - 4.6 Liters) with filter change for 2.4L; approx. 5.3 US quarts (5.0 Liters) for 3.0L V6

Coolant Type:

Genuine Mitsubishi Long Life Coolant (LLC) or equivalent HOAT (Hybrid Organic Acid Technology) coolant (e.g., Peak Global Lifetime, Prestone Asian Vehicles)

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid

Power Steering Fluid Type:

ATF SP-III or equivalent power steering fluid (check manual to be sure, some may use specific power steering fluid)

Automatic Transmission Fluid Type:

DIA QUEEN ATF SP-III (or equivalent)

Known Issues

Cv Axle Wear:

Outer CV boots can tear, leading to grease leakage and eventual joint wear; early detection and repair are crucial.

Alternator Failure:

Some models may experience premature alternator failure; listen for whining noises or check charging voltage.

Engine Mount Degradation:

Rubber engine mounts can degrade over time, leading to increased vibration and noise in the cabin.

Suspension Component Wear:

Ball joints, tie rod ends, and bushings can wear, causing clunking noises and affecting steering and ride quality.

Exhaust System Corrosion:

Depending on climate, exhaust components can corrode and require replacement.

Thermostat Housing Leaks:

Plastic thermostat housings can develop cracks and leak coolant.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Japan

Model Evolution

Generation Introduction:

This generation (CU2W/CU4W/CU5W) was introduced for the 2001 model year globally, with significant updates and market-specific versions appearing in subsequent years, including the 2005-2009 period in North America.

Facelift Timing:

While the core platform remained, minor styling refreshes and feature updates occurred throughout its lifespan. The 2005-2009 models represent a mature phase of this generation.

Production

Assembly Locations:

Primarily assembled in Japan and also in other Mitsubishi global manufacturing facilities depending on the market (e.g., Netherlands for Europe, China for China).

🏆 Awards & Recognition

Recognitions

Safety Awards:

The Mitsubishi Outlander often received good safety ratings from IIHS and NHTSA during its production run, contributing to its appeal as a family vehicle.

Value Proposition:

Often praised for its value proposition, offering a decent blend of features, practicality, and available AWD at a competitive price point.