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Introduction
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Market Position
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Segment:
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Full-size SUV / Off-road Vehicle
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Competitors 2001:
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Toyota Land Cruiser, Nissan Patrol, Land Rover Discovery, Jeep Grand Cherokee, Ford Explorer
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Key Features
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Off Road Capability:
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Renowned for robust off-road performance with Super Select 4WD system, locking differentials (on some models), and durable chassis construction.
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Versatility:
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Suitable for family transport, long-distance touring, and serious off-road expeditions.
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Powertrain Options:
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Offered with powerful V6 gasoline engines and efficient turbodiesel engines.
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Manual Coverage
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Systems Covered
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Powertrain:
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Engine mechanicals (all variants), fuel system, ignition system, exhaust system, cooling system, lubrication system, engine management (ECU), manual and automatic transmissions, transfer case, differentials, drive shafts, axles.
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Chassis:
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Suspension (front and rear independent), steering system (power steering), braking system (ABS, disc/drum configurations), wheels and tires, frame and body.
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Electrical:
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Battery, charging system, starting system, lighting (headlights, taillights, interior), instrumentation, power windows, power door locks, mirrors, wipers and washers, climate control system, audio system, SRS airbag system, immobilizer, keyless entry, wiring diagrams for all circuits.
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Procedures Included
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Maintenance:
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Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad/shoe replacement, tire rotation.
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Repair:
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Engine rebuilds, cylinder head removal and installation, piston and connecting rod service, crankshaft service, camshaft timing, transmission overhaul, clutch replacement, brake caliper and rotor replacement, suspension component replacement (shocks, struts, control arms), steering rack replacement, differential rebuild, starter motor and alternator replacement, AC system servicing.
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Diagnostics:
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Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) interpretation and clearing, sensor testing, actuator testing, wiring harness continuity checks, pressure testing (fuel, oil, coolant), vacuum leak detection.
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Technical Depth
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Depth:
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Comprehensive: Covers basic owner maintenance to full engine and transmission rebuilds. Includes detailed diagnostic procedures and specifications for all major components.
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Transmission
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Standard
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Gearbox Type Std:
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5-Speed Manual Transmission (V5M21)
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Optional
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Gearbox Type Opt:
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4-Speed Automatic Transmission (W4A51) / 5-Speed Automatic (V5A51) on later/higher trims
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Features
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4Wd System:
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Super Select II 4WD system (selectable 2H, 4H, 4HLc, 4LLc) with electronic center differential lock and optional rear differential lock.
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Fluid Specifications
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Manual Transmission Fluid:
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API GL-4, SAE 75W-90 (check manual for specific)
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Automatic Transmission Fluid:
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Diamond ATF-SP II M or equivalent (check manual for specific)
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Dimensions
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Exterior Wheelbase
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Wheelbase Short Wheelbase:
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Approx. 2780 mm (109.4 inches)
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Wheelbase Long Wheelbase:
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Approx. 2780 mm (109.4 inches) for 5-door, but often referred to as LWB. Actual LWB platform shared with Pajero Evolution.
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Exterior Length
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Length Short Wheelbase:
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Approx. 4650 mm (183.1 inches) for 5-door, 4325 mm (170.3 inches) for 3-door
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Exterior Width
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Width:
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Approx. 1845 mm (72.6 inches)
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Exterior Height
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Height:
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Approx. 1860 mm (73.2 inches)
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Weights
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Curb Weight:
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1900-2200 kg (4189-4850 lbs) depending on engine and trim
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Maintenance
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Service Intervals
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Oil Change Gasoline:
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Every 5,000-7,500 miles or 6 months (refer to manual for specific mileage/oil type)
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Oil Change Diesel:
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Every 5,000 miles or 6 months (refer to manual for specific mileage/oil type)
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Air Filter Replacement:
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Every 15,000-30,000 miles or 12-24 months (inspect more frequently)
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Spark Plug Replacement Gasoline:
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Every 30,000-60,000 miles depending on plug type (standard vs. iridium)
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Timing Belt Replacement:
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Recommended every 60,000-90,000 miles or 5-7 years for 6G72 and 6G74 engines (critical replacement item).
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Fluid Specifications
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Engine Oil Gasoline:
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API SG/SH/SJ, ILSAC GF-2, SAE 5W-30 or 10W-30 (check manual for exact spec and viscosity by temperature)
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Engine Oil Diesel:
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API CF/CF-4, SAE 15W-40 or 10W-30 (check manual for exact spec and viscosity by temperature)
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Coolant:
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Ethylene Glycol based, with corrosion inhibitors. Typically a 50/50 mix of deionized water and long-life coolant (e.g., Mitsubishi Super Long Life Coolant).
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Brake Fluid:
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DOT 3 or DOT 4.
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Known Issues
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Diesel Glow Plugs:
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Premature failure of glow plugs and associated relay on 4M40 diesel engines can cause hard starting in cold weather.
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Rear Differential Seal Leaks:
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Some units may experience rear differential pinion seal leaks.
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Vibration Issues:
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Driveshaft balance and U-joint wear can lead to vibrations, especially at higher speeds.
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Radiator Leaks:
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Over time, radiators can develop leaks, particularly at the plastic end tanks.
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Timing Belt Failure:
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Critical maintenance item; failure can cause catastrophic engine damage on 6G72/6G74 engines.
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