Generation:
Third Generation
Model Years Covered:
2001, 2002, 2003, 2004, 2005, 2006
Chassis Codes:
V63W, V64W, V65W, V68W, V73W, V74W, V75W, V78W
Engine Codes:
6G72, 6G74, 4M41
Segment:
Full-size SUV, known for off-road capability and versatility.
Competitors:
Toyota Land Cruiser Prado, Land Rover Discovery, Nissan Patrol, Jeep Grand Cherokee
Off Road Capability:
Renowned for its Super Select 4WD system, robust chassis, and suspension for challenging terrains.
Versatility:
Suitable for family transport, towing, and serious off-roading.
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, emission control, turbocharging (if applicable)
Transmission:
Manual and Automatic Transmission: overhaul, maintenance, diagnostics, fluid specifications
Drivetrain:
Front and Rear Axles, Differentials, Driveshafts, Transfer Case, Super Select 4WD System
Suspension:
Front and Rear Suspension components, geometry, shock absorbers, springs, bushings
Steering:
Power Steering system, steering column, linkage, adjustments
Brakes:
Brake system: hydraulic components, ABS, EBD, disc/drum brakes, parking brake
Electrical:
Wiring diagrams, starting system, charging system, lighting, instrumentation, power accessories, body electrical
Body And Chassis:
Body panels, doors, windows, roof, interior trim, chassis frame, corrosion protection
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system: diagnosis and repair
Safety Systems:
Airbag system, seatbelt pre-tensioners
Maintenance:
Routine maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups
Diagnostics:
Troubleshooting guides, symptom-based diagnosis, DTC (Diagnostic Trouble Code) interpretation
Repair:
Step-by-step repair procedures for all major mechanical and electrical components
Overhaul:
Complete engine, transmission, and differential overhaul procedures
Installation:
Installation procedures for replacement parts and accessories
Specifications:
Torque specifications, clearances, alignment data, electrical specifications
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including in-depth diagnostics and electrical troubleshooting.
Engine Options:
3.5L V6 (6G74), 3.8L V6 (6G75 - later models), 3.2L Diesel (4M41)
3.5L V6 (6G74) Horsepower:
Approx. 200-215 hp (varies by market and tuning)
3.5L V6 (6G74) Torque:
Approx. 220-230 lb-ft (varies by market and tuning)
3.2L Diesel (4M41) Horsepower:
Approx. 160-175 hp (varies by market and tuning)
3.2L Diesel (4M41) Torque:
Approx. 250-275 lb-ft (varies by market and tuning)
Fuel Delivery:
Electronic Fuel Injection (EFI), Direct Injection (for some diesel models)
Fuel Type:
Unleaded Gasoline (for V6), Diesel (for 4M41)
Transmission Options:
5-speed Manual, 4-speed or 5-speed Automatic (depending on engine and trim)
Optional Transmission:
5-speed Automatic transmission on some higher-trim V6 models.
Drivetrain System:
Mitsubishi's Super Select II 4WD system (allows on-the-fly switching between 2WD, 4WD High, 4WD High with locked center differential, and 4WD Low).
Wheelbase:
Approximately 2780 mm (109.4 inches)
Length:
Approximately 4740-4810 mm (186.6-189.4 inches) depending on body style
Width:
Approximately 1830-1870 mm (72.0-73.6 inches)
Height:
Approximately 1855-1930 mm (73.0-76.0 inches)
Curb Weight:
Approximately 1900-2150 kg (4189-4740 lbs), varies by configuration
Crash Test Ratings:
Varies by region and specific test. Generally received good ratings for its era in front and side impacts, though side curtain airbags were not universally standard early on.
Active Safety:
ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), Traction Control (optional/standard on higher trims), Active Stability Control (ASC) on later models.
Passive Safety:
Front airbags, optional side airbags, reinforced safety cell construction.
Infotainment System:
Basic radio/cassette or CD player with optional premium sound system. Later models may feature a touchscreen navigation system.
Driver Assistance Features:
Cruise control, parking sensors (on some later models).
Connectivity Options:
Limited by era; typically no integrated Bluetooth or advanced smartphone connectivity. Aftermarket solutions often available.
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type.
Timing Belt Replacement:
For 6G72 and 6G74 engines: approximately 60,000-90,000 miles (96,000-144,000 km) or 4-5 years. Crucial due to potential interference engine design.
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 recommended for gasoline engines. Refer to manual for diesel specifications (e.g., API CF or CH-4).
Transmission Fluid Automatic:
Mitsubishi Diamond SP-III (or equivalent DEXRON-III/MERCON compatible fluid, but SP-III is preferred).
Transmission Fluid Manual:
GL-4 or GL-5 gear oil (specific viscosity to be confirmed in manual, e.g., 75W-90).
Coolant Type:
Long-life (pink) ethylene glycol based coolant, typically a 50/50 mix with distilled water.
Common Issues:
Radiator leaks, transmission solenoid issues (especially on earlier automatics), transfer case actuator problems, exhaust manifold cracks (V6 engines), diesel glow plug issues, oil cooler hose leaks.
Suspension Wear:
Bushings and ball joints can wear over time, especially with off-road use, leading to clunks and alignment issues.
Brand Legacy:
Mitsubishi has a long history in off-road vehicles, with the Pajero lineage tracing back to the original 1970s Pajero.
Third Generation Introduction:
Introduced in 1999 (for some markets), this generation marked a significant shift with a unibody construction (monocoque chassis) for improved ride comfort and handling, moving away from the traditional body-on-frame design of its predecessors.
Manufacturing Locations:
Japan (Okazaki Plant), and also assembled in various international locations under license or joint ventures.
Off Road Awards:
The Pajero (and its sibling, the Montero) has a strong reputation in off-road competitions, including multiple Dakar Rally victories across its generations, showcasing its inherent durability and capability.
Consumer Ratings:
Generally well-regarded for durability and off-road prowess, though fuel economy and on-road refinement were sometimes criticized compared to more modern monocoque SUVs.
Emission Standards:
Compliant with emissions standards of the respective model years and regions (e.g., EPA, Euro III/IV).
