🏷️ Basic Information

Make:

Mitsubishi

Model:

Pajero III

Generation:

Third Generation

Years Covered:

2001, 2002, 2003

Chassis Codes:

V60 Series (e.g., V73W, V75W, V77W, V78W)

👋 Introduction

Vehicle Segment:

Full-size SUV, known for off-road capability and robust construction.

Target Audience:

Enthusiasts, DIY mechanics, owners seeking in-depth maintenance and repair knowledge for their Pajero.

Key Competitors Era:

Toyota Land Cruiser Prado, Nissan Patrol, Land Rover Discovery, Jeep Grand Cherokee.

Off Road Prowess:

Renowned for its sophisticated 'Super Select 4WD II' system, robust chassis, and long-travel suspension.

Versatility:

Suitable for daily driving, family transport, and serious off-road adventuring.

Reliability:

Generally considered a reliable vehicle with proper maintenance.

📋 Manual Details

Manual Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Downloadable Digital Format (PDF likely)

Source:

Official Mitsubishi Service Documentation

📖 Manual Coverage

Engine:

Detailed overhaul, diagnostics, tuning, fuel injection, ignition, cooling, lubrication, emissions control, engine management system (ECU).

Transmission:

Manual and Automatic transmission repair, overhaul, fluid changes, diagnostics, clutch service, torque converter.

Drivetrain:

Front and rear axles, differentials, driveshafts, transfer case, 4WD system operation and repair, Super Select 4WD II system.

Suspension:

Front independent suspension (double wishbone), rear multi-link suspension, shock absorbers, springs, control arms, sway bars, alignment procedures.

Brakes:

Front and rear disc brake systems, ABS (Anti-lock Braking System) diagnostics and repair, brake fluid, parking brake.

Steering:

Power steering system, steering gear, tie rods, steering column, alignment.

Electrical:

Complete wiring diagrams, battery, charging system, starting system, lighting, gauges, accessories, power windows, central locking, ECU diagnostics, fuses, relays.

Body:

Body construction, panels, doors, windows, sunroof, interior trim, exterior trim, bumpers, corrosion protection.

HVAC:

Heating, ventilation, and air conditioning system service, refrigerant handling, component replacement.

Safety Systems:

Airbag system diagnostics and service, seatbelt mechanisms.

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.

Diagnostics:

Troubleshooting guides, fault code interpretation, diagnostic connector locations, step-by-step diagnostic procedures for all major systems.

Repair Overhaul:

Complete engine rebuild procedures, transmission overhaul, suspension component replacement, brake caliper overhaul, starter and alternator replacement.

Installation Replacement:

Component replacement for major systems, including fuel pump, radiator, power steering pump, alternator, starter motor, various sensors.

Torque Specifications:

Precise torque values for all critical fasteners throughout the vehicle.

Special Tools:

Identification and usage instructions for specialized tools required for specific repair procedures.

Depth:

Comprehensive from basic scheduled maintenance to complete engine and transmission rebuilds, including detailed electrical system diagnostics and wiring diagrams.

📊 Manual Specifications

File Type:

PDF (Portable Document Format)

Searchability:

Text-searchable for quick information retrieval.

Printability:

Printable for physical use in a workshop environment.

Binding Format:

Digital Download (No physical binding specified)

Paper Format:

Digital Format (No physical paper type)

⚙️ Engine Specifications

Engine Options Available:

3.0L V6 SOHC (6G72), 3.5L V6 SOHC/DOHC (6G74), 3.2L Direct Injection Diesel (4M41).

Engine Displacement 3.0L:

2972 cc

Engine Displacement 3.5L:

3497 cc

Engine Displacement 3.2L Diesel:

3200 cc

Horsepower 3.0L V6:

Approx. 170-180 hp

Torque 3.0L V6:

Approx. 180-190 lb-ft

Horsepower 3.5L V6 (Sohc):

Approx. 192-200 hp

Torque 3.5L V6 (Sohc):

Approx. 215-220 lb-ft

Horsepower 3.5L V6 (DOHc Mivec):

Approx. 215-230 hp

Torque 3.5L V6 (DOHc Mivec):

Approx. 230-240 lb-ft

Horsepower 3.2L Di-D:

Approx. 165 hp

Torque 3.2L Di-D:

Approx. 275 lb-ft

Fuel Delivery Gasoline:

Electronic Fuel Injection (EFI)

Fuel Type Gasoline:

Unleaded Gasoline

Fuel Delivery Diesel:

Common Rail Direct Injection (CRDI)

Fuel Type Diesel:

Diesel Fuel

🔧 Transmission

Transmission Type Standard:

5-speed Manual Transmission

Transmission Type Optional:

4-speed Automatic Transmission (INVECS-II with G-shift)

4Wd System:

Super Select 4WD II System (selectable 2H, 4H, 4HLc, 4LLc), Electronic Traction Control (optional).

Transfer Case:

2-speed transfer case with center differential lock.

📐 Dimensions

Wheelbase:

Approx. 2780 mm (109.4 in)

Length:

Approx. 4755-4805 mm (187.2-189.2 in) depending on trim/body style

Width:

Approx. 1875 mm (73.8 in)

Height:

Approx. 1855-1905 mm (73.0-75.0 in) depending on suspension/roof options

Curb Weight:

Approx. 1900-2100 kg (4189-4630 lbs) depending on engine and configuration

Gross Vehicle Weight Rating:

Typically around 2600-2800 kg (5732-6173 lbs)

Towing Capacity:

Varies by market and configuration, typically 2500-3500 kg (5500-7700 lbs) for braked trailers.

Cargo Volume:

Generous for its class, configurable with folding rear seats.

🛡️ Safety Features

Crash Test Information:

Varies by market and testing agency. Generally good for its era, focusing on a robust body-on-frame construction.

ABS:

Standard Anti-lock Braking System (ABS).

Traction Control:

Optional Electronic Traction Control (ETC) or Active Stability Control (ASC) on some models.

Airbags:

Driver and front passenger airbags standard. Side airbags and curtain airbags available on higher trims or later models.

Seatbelts:

Three-point seatbelts with pre-tensioners for front seats.

Body Construction:

Reinforced Impact Safety Evolution (RISE) body construction.

💡 Technology Features

Audio System:

Factory radio with CD player, AM/FM tuner, and often an auxiliary input or cassette player. Premium Rockford Fosgate sound system available on higher trims.

Navigation:

Optional factory GPS navigation system on some models.

Cruise Control:

Standard cruise control system.

Parking Sensors:

Rear parking sensors available on some later models or as an aftermarket addition.

Phone Integration:

No integrated Bluetooth or smartphone connectivity from the factory in this era; aftermarket solutions are common.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions (consult manual for specific recommendations).

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.

Spark Plug Replacement:

Gasoline engines: 30,000-60,000 miles (48,000-96,000 km) depending on plug type (standard or iridium).

Timing Belt Replacement:

For 6G72 and 6G74 engines, typically around 60,000-90,000 miles (96,000-144,000 km). The 4M41 diesel uses a timing chain.

Engine Oil Type:

API SJ or SL, SAE 5W-30 or 10W-30 (check manual for exact grade and capacity based on engine variant).

Transmission Fluid Automatic:

DIA QUEEN ATF SP-III or equivalent (check manual for capacity).

Transmission Fluid Manual:

API GL-4 or GL-5, SAE 75W-90 or 80W-90 (check manual for capacity).

Transfer Case Fluid:

API GL-4 or GL-5, SAE 75W-90 or 80W-90 (check manual for capacity).

Differential Fluid:

API GL-5, SAE 80W-90 or 85W-140 (check manual for capacity).

Coolant:

Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based antifreeze with corrosion inhibitors (typically 50/50 mix).

Common Wear Items:

CV joints, tie rod ends, ball joints, wheel bearings, exhaust system components, radiator.

Engine Specific Issues:

Potential for head gasket issues on some V6 engines if overheated; 4M41 diesel can be prone to injector or glow plug issues if poorly maintained.

Transmission Specific Issues:

Automatic transmission can develop issues if fluid is not changed regularly; manual transmissions are generally robust but clutch wear is normal.

4Wd System Issues:

Actuator or sensor issues in the Super Select system can occur, requiring diagnostic attention. Regular use helps prevent seizing.

📚 Vehicle History

Mitsubishi SUV Legacy:

Mitsubishi has a long history of producing capable off-road vehicles, with the Pajero (Montero in North America) being a flagship model since its introduction in 1982.

Pajero Iii Introduction:

Introduced in 1999 globally, the third generation marked a significant departure with its monocoque chassis with integrated frame (unibody construction with reinforcing beams), independent front suspension for improved on-road comfort, and the advanced Super Select 4WD II system.

Pajero Iii Facelift:

Minor styling updates and powertrain refinements occurred during its lifecycle. The 2001-2003 models represent the initial phase of this generation.

Manufacturing Locations:

Primarily Japan (Okazaki Plant), with significant assembly in other countries like Brazil and Australia.

🏆 Awards & Recognition

Off Road Awards:

The Pajero (as a model line) has a distinguished history in off-road racing, including numerous wins in the Dakar Rally, cementing its reputation as a highly capable machine.

Consumer Reports Era:

Consumer Reports and similar publications often highlighted its off-road prowess but sometimes noted its less refined on-road manners compared to more car-like SUVs of the time.