🏷️ Basic Information

Make:

Mitsubishi

Model:

Pajero iO

Common Name:

Pajero iO, Pajero Pinin

Generation Designation:

First Generation (H61W/H71W/H62W/H72W/H66W/H76W/H67W/H77W)

Chassis Codes:

H61W, H71W, H62W, H72W, H66W, H76W, H67W, H77W

Production Years Covered:

2000, 2001, 2002

👋 Introduction

Segment:

Compact SUV / Recreational Off-Roader

Competitors:

Honda CR-V, Toyota RAV4, Suzuki Vitara, Nissan X-Trail (earlier models), Land Rover Freelander.

Vehicle Type:

Lightweight, compact SUV known for its agile handling and off-road capability relative to its size.

Target Audience:

Individuals seeking a versatile vehicle for urban driving, light off-roading, and recreational activities.

📋 Manual Details

Systems Covered:

Engine mechanical, fuel system, ignition system, cooling system, exhaust system, clutch, manual transmission, automatic transmission, transfer case, driveshafts, differentials, suspension (front and rear), steering system, braking system (front and rear), ABS, body electrical system, interior and exterior trim, HVAC system, SRS (airbag) system, wiring diagrams, diagnostic trouble codes (DTCs), troubleshooting, maintenance procedures, specifications.

Estimated Page Count:

Hundreds of pages (specific count not provided, but described as 'complete official full factory service repair manual')

Type:

Factory Service Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Powertrain:

Detailed coverage of all engine variants, transmissions, drivetrain components, and related systems.

Chassis:

Comprehensive information on suspension, steering, brakes (including ABS), wheels, and tires.

Electrical:

Extensive coverage of the body electrical system, engine control module (ECM), SRS (airbag) system, lighting, instrumentation, and detailed wiring diagrams.

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections.

Repair:

Step-by-step repair instructions for all major components and systems, including engine rebuilds, transmission overhauls, suspension and steering repairs, brake component replacement, and electrical system troubleshooting.

Troubleshooting:

Diagnostic procedures for common and uncommon faults, including symptom-based troubleshooting and fault code interpretation.

Depth:

Factory-level detail, covering everything from basic maintenance to complete engine and transmission rebuilds, including torque specifications, clearances, diagnostic procedures, and specialized tool requirements.

📊 Manual Specifications

Format:

PDF

Quality:

High resolution, suitable for printing individual pages or the entire manual.

Binding:

N/A (Digital Download)

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Code:

4G13

Engine Type:

Inline 4-cylinder, SOHC, 12-valve

Displacement:

1.3 L (1300 cc)

Bore X Stroke:

71.0 mm x 81.4 mm

Compression Ratio:

9.7:1

Fuel Delivery:

Electronic Fuel Injection (EFI)

Horsepower Ps:

82 PS @ 5500 rpm

Torque Kgf M:

10.7 kgf-m @ 3500 rpm

Engine Code:

4G19

Engine Type:

Inline 4-cylinder, DOHC, 16-valve (MIVEC)

Displacement:

1.5 L (1468 cc)

Bore X Stroke:

75.0 mm x 83.0 mm

Compression Ratio:

10.0:1

Fuel Delivery:

Electronic Fuel Injection (EFI)

Horsepower Ps:

107 PS @ 6000 rpm

Torque Kgf M:

14.0 kgf-m @ 4000 rpm

Recommended Fuel:

Unleaded gasoline (Octane rating varies by market, typically 91 AKI or higher)

Fuel Tank Capacity:

50 Liters

🔧 Transmission

Type:

5-speed Manual Transmission

Type:

4-speed Automatic Transmission with Lock-up Clutch

Drive System:

Optional Super Select II 4WD system with electronically controlled coupling, offering 2H, 4H, 4HLC (4WD High Lock), and 4LLC (4WD Low Lock) modes.

Manual Transmission Fluid:

API GL-3 or GL-4, SAE 75W-90 (check manual for specific viscosity and type)

Automatic Transmission Fluid:

DIA/ATF SP-III (or equivalent specified by Mitsubishi)

Manual Transmission Capacity:

Approx. 2.3 Liters

Automatic Transmission Capacity:

Approx. 6.8 Liters (total fill)

Transfer Case Capacity:

Approx. 0.9 Liters

Rear Differential Capacity:

Approx. 1.2 Liters

📐 Dimensions

Length:

3,780 mm (Short Wheelbase), 4,115 mm (Long Wheelbase)

Width:

1,695 mm

Height:

1,640 mm (Short Wheelbase), 1,755 mm (Long Wheelbase)

Wheelbase:

2,200 mm (Short Wheelbase), 2,420 mm (Long Wheelbase)

Ground Clearance:

Approx. 195 mm

Curb Weight:

Approx. 1,200 - 1,400 kg (depending on configuration)

Gross Vehicle Weight Rating Gvwr:

Varies by model, consult manual or vehicle placard.

🛡️ Safety Features

NHTSA Rating:

Not prominently rated in major US crash tests due to its primary market focus, but generally considered robust for its class.

ABS:

Optional Anti-lock Braking System (ABS)

Traction Control:

Rarely equipped, generally not available.

Airbags:

Driver and passenger front airbags standard on most models.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants.

Child Seat Anchors:

ISOFIX/LATCH child seat anchorage points typically present.

💡 Technology Features

Audio System:

Basic AM/FM radio with CD player, often with cassette tape functionality. Speaker configuration typically 4 speakers.

Navigation:

Rarely factory-equipped, typically aftermarket installations.

Cruise Control:

Optional on higher trim levels.

Parking Sensors:

Not typically factory-equipped.

Bluetooth:

Not factory-equipped, requires aftermarket installation.

Usb Port:

Not factory-equipped, requires aftermarket installation.

🔧 Maintenance

Oil Change:

Every 7,500 - 10,000 km or 6-12 months, whichever comes first (refer to manual for exact interval based on driving conditions).

Oil Filter Replacement:

At every oil change.

Air Filter Replacement:

Every 20,000 - 30,000 km or as needed based on inspection.

Spark Plug Replacement:

Every 40,000 - 60,000 km (depending on plug type).

Coolant Flush:

Every 40,000 - 50,000 km or 2-3 years.

Transmission Fluid Change:

Manual: Inspect every 30,000 km, change as recommended. Automatic: Every 60,000 km or 4 years.

Engine Oil Type:

API SG or higher, SAE 10W-30 or 10W-40 (check manual for specific climate recommendations and viscosity grades).

Engine Oil Capacity:

Approx. 3.7 Liters (with filter, for 4G13/4G15 variants)

Coolant Type:

Ethylene glycol-based coolant, Mitsubishi Genuine Long Life Coolant (LLC) or equivalent, mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4.

Power Steering Fluid Type:

Use Automatic Transmission Fluid (ATF) DEXRON-II or III, or a power steering fluid specified by Mitsubishi.

Common Complaints:

Interior trim rattles, wear on suspension bushings (especially in off-road use), occasional issues with the HVAC blower motor resistor, potential for rust in certain climates if not maintained, minor electrical gremlins in older vehicles.

Recommendations:

Regular inspection of drive belts, hoses, and exhaust system. Checking and topping up all fluid levels. Paying close attention to suspension and steering components due to the vehicle's off-road capability.

📚 Vehicle History

Heritage:

Mitsubishi Motors has a long history of producing durable and capable off-road vehicles, most notably the Pajero (Montero) line, known for its go-anywhere reputation.

Positioning:

The Pajero iO was conceived as a smaller, more accessible, and lighter-weight sibling to the larger, full-size Pajero, designed to appeal to a broader market seeking urban practicality with off-road potential.

Name Variants:

Marketed as Pajero iO in most global markets, but as Pajero Pinin in Italy and often referred to as Mitsubishi Pajero Junior in Japan (though the Junior was a different, earlier model).

Manufacturing Location:

Japan

Production Years:

1998-2007 (This manual covers the 2000-2002 facelift/update period)

🏆 Awards & Recognition

Awards:

Specific awards for the Pajero iO are not widely publicized in major international automotive award circuits, but it was generally well-received in markets where it was sold for its compact size, maneuverability, and off-road credentials.