🏷️ Basic Information

Make:

Mitsubishi

Model:

Pajero

Generation Code:

NP

Model Year:

2002

Chassis Codes:

V60 Series (V63W, V64W, V65W, V68W)

👋 Introduction

Vehicle Segment:

Large SUV, known for off-road capability and ruggedness.

Target Audience:

Off-road enthusiasts, families requiring robust and capable vehicles, commercial users.

Key Competitors 2002:

Toyota Land Cruiser Prado, Nissan Patrol, Land Rover Discovery, Ford Explorer.

Off Road Capability:

Renowned for its robust chassis, long-travel suspension, and the advanced Super Select 4WD-II system.

Powertrain Options:

Offered with potent V6 petrol engines and efficient turbodiesel engines.

Interior Space:

Spacious interior, often with optional third-row seating, suitable for families.

Diy Support:

Empowers DIY mechanics with factory-level data for maintenance and repairs.

Cost Savings:

Enables significant savings on labor costs by facilitating self-servicing.

📋 Manual Details

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

Digital (likely PDF, implied by 'easy-to-read text sections with top quality diagrams')

Page Count:

Not specified in description, but typically extensive for factory manuals.

📖 Manual Coverage

Engine:

Includes detailed diagnostics, repair procedures, specifications for V6 and Diesel engines.

Transmission:

Covers both manual and automatic transmission servicing, repair, and overhaul.

Drivetrain:

Front and rear axles, differentials, drive shafts, transfer case, Super Select 4WD system.

Suspension:

Front independent suspension (double wishbone), rear multi-link suspension, shock absorbers, springs, bushings.

Steering:

Power steering system, steering rack, steering column, linkage.

Brakes:

Front and rear disc brakes, ABS system, brake fluid, hydraulic lines, parking brake.

Electrical:

Battery, charging system, starting system, lighting, ignition system, body control module, wiring diagrams.

Fuel System:

Fuel tank, fuel pump, injectors, fuel filter, fuel lines, EFI system.

Cooling System:

Radiator, coolant, water pump, thermostat, fan, hoses.

Exhaust System:

Exhaust manifolds, catalytic converter, muffler, pipes.

HVAC:

Air conditioning system, heater, ventilation, climate control.

Body And Chassis:

Body panels, doors, windows, interior trim, chassis frame, lifting points.

Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.

Troubleshooting:

Diagnostic procedures, fault code interpretation, symptom-based problem solving.

Repair:

Detailed step-by-step instructions for component removal, repair, and reinstallation.

Overhaul:

Complete engine and transmission rebuild procedures.

Diagnostics:

On-Board Diagnostics (OBD-II) procedures and data interpretation.

Specifications:

Torque specifications, clearances, tolerances, fluid capacities, electrical resistance values.

Depth Level:

Comprehensive (factory level)

Diagnostics Coverage:

Advanced diagnostic routines, sensor testing, ECU function analysis.

Wiring Diagrams:

Detailed, system-specific wiring diagrams with component locations.

📊 Manual Specifications

File Format Type:

PDF (standard for digital manuals)

Searchable Text:

Likely searchable, facilitating quick access to information.

Diagram Quality:

High quality, aiding in repair accuracy.

Text Clarity:

Easy-to-read text sections, as per description.

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Code Petrol 1:

6G72 (3.0L SOHC V6)

Engine Code Petrol 2:

6G74 (3.5L SOHC/DOHC V6 - commonly DOHC MIVEC in higher trims)

Engine Code Diesel:

4M41 (3.2L DI-D Common Rail Turbo Diesel)

Petrol 3.0L Hp:

Approximately 177-184 HP (depending on market/tune)

Petrol 3.0L Torque:

Approximately 255-260 Nm (depending on market/tune)

Petrol 3.5L Hp:

Approximately 200-220 HP (SOHC) / 237 HP (DOHC MIVEC)

Petrol 3.5L Torque:

Approximately 314-343 Nm (depending on engine variant)

Diesel 3.2L Hp:

Approximately 175 HP

Diesel 3.2L Torque:

Approximately 373 Nm

Petrol Fuel Injection:

Multi-point Fuel Injection (MPI) / Electronic Fuel Injection (EFI)

Diesel Fuel System:

Direct Injection Common Rail (DI-D)

Ignition Type:

Electronic ignition, distributorless ignition system (DIS) on some variants.

🔧 Transmission

Standard Transmission:

5-speed manual transmission (on some models/trims)

Optional Transmission 1:

4-speed automatic transmission (INVECS-II)

Optional Transmission 2:

5-speed automatic transmission (INVECS-II with Sport Mode on some higher trims/engines)

Transfer Case:

Super Select 4WD-II system (allowing on-the-fly shifting between 2WD, 4H, 4HLc, 4LLc)

Gear Ratios:

Detailed ratios for all manual and automatic transmissions available in the manual.

Automatic Transmission Fluid:

DIAMOND ATF SP-II M or equivalent (consult manual for exact specification).

Manual Transmission Fluid:

GL-4 SAE 75W-90 or API GL-4 SAE 75W-85 (consult manual for exact specification).

📐 Dimensions

Length:

Approx. 4750-4800 mm (depending on body style - short/long wheelbase)

Width:

Approx. 1875 mm

Height:

Approx. 1870-1910 mm (depending on roof rails/suspension)

Wheelbase:

Approx. 2780 mm (long wheelbase)

Curb Weight:

Approx. 2000-2200 kg (depending on engine and configuration)

Gross Vehicle Weight Rating Gvw:

Approx. 2700-2900 kg

🛡️ Safety Features

Crash Test Results:

Varies by market and testing agency; manual may reference internal Mitsubishi data.

ABS:

Standard Anti-lock Braking System (ABS) on most models.

Traction Control:

Optional Traction Control System (TCL) on some models.

Airbags:

Driver and front passenger airbags standard on most models.

Seatbelts:

Three-point seatbelts with pretensioners.

Body Construction:

Reinforced impact safety system (RISE) body construction.

💡 Technology Features

Audio System:

Factory fitted AM/FM radio with CD player, optional premium audio systems available.

Climate Control:

Manual or automatic climate control systems, depending on trim level.

Cruise Control:

Available on higher trim levels.

Power Accessories:

Power windows, power door locks, power mirrors are standard on most variants.

🔧 Maintenance

Oil Change Interval:

Typically 10,000 km or 6 months, whichever comes first (consult manual for specific engine/oil type).

Air Filter Replacement:

Recommended every 20,000-30,000 km or as needed based on operating conditions.

Coolant Replacement:

Typically every 40,000 km or 2 years.

Engine Oil Spec Petrol:

API SJ or SL, SAE 10W-30 or 10W-40 (check manual for precise viscosity and API rating).

Engine Oil Spec Diesel:

API CF-4 or CG-4, SAE 5W-30 or 10W-30 (check manual for precise viscosity and API rating).

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Common Pajero Np Issues:

Potential issues include automatic transmission solenoid failures, rear differential leaks, front suspension component wear (ball joints, bushings), and exhaust manifold cracks (especially on diesel models).

Diesel Glow Plugs:

Glow plug system reliability can be a concern in very cold climates.

📚 Vehicle History

Mitsubishi SUV Legacy:

Mitsubishi has a long history in off-road vehicles, dating back to the original Pajero (1982).

Pajero Generations:

The NP Pajero is part of the third generation (2000-2006), known for its move to unibody construction and independent front suspension for improved on-road manners while retaining off-road prowess.

Production Period:

Third generation produced from 2000 to 2006. The NP designation specifically covers the 2000-2002 model years.

Manufacturing Locations:

Primarily manufactured in Japan, with some production and assembly in other global locations.

🏆 Awards & Recognition

Off Road Awards:

The Pajero has a strong heritage in rally racing, including multiple Dakar Rally wins, contributing to its reputation for ruggedness and capability.