This document provides comprehensive factory service information for the Mitsubishi Pajero Pinin (also known as Pinin), covering model codes H61W, H62W, H66W, H67W, H71W, H72W, H76W, and H77W. Produced from 2000 to 2002, this compact SUV/CUV is recognized for its true 4x4 capabilities inherited from the Pajero lineage, distinct styling influenced by Pininfarina, and versatile performance suitable for both urban environments and light off-road excursions. Equipped with naturally aspirated inline 4-cylinder engines, typically 1.8L or 2.0L, and available with either a 5-speed manual or 4-speed automatic transmission, the Pajero Pinin offers a unique blend of ruggedness and maneuverability. Its engineering emphasizes robust chassis construction and advanced drivetrain systems, making it a capable yet accessible option in its segment.
This factory service repair manual is designed to be an authoritative resource for maintaining and repairing the Mitsubishi Pajero Pinin. It covers a wide array of critical systems, including engine mechanicals, cooling, lubrication, fuel, ignition, and emission controls, as well as transmissions, chassis components like suspension, steering, and brakes, and the vehicle's body and electrical systems. The manual details scheduled maintenance, fluid changes, component removal and installation, diagnostic procedures, and troubleshooting guidance, all presented with the depth required for professional technicians and experienced owners. Its comprehensive nature ensures that all aspects of the vehicle's operation and upkeep are thoroughly addressed, facilitating optimal performance and longevity.
Product Type:
Factory Service Manual
Download Format:
PDF Download
Model Code:
H61W, H62W, H66W, H67W, H71W, H72W, H76W, H77W
Segment:
Compact SUV / Crossover Utility Vehicle (CUV)
Target Audience:
Individuals seeking a versatile, compact 4x4 with off-road capability and city-friendly dimensions.
Key Competitors:
Suzuki Vitara, Honda CR-V, Toyota RAV4, Nissan X-Trail (first generation), Land Rover Freelander
Unique Selling Points:
True 4x4 capabilities inherited from the Pajero lineage, compact and maneuverable size, distinct styling.
Off Road Capability:
Advanced Super Select 4WD-i system (depending on trim and specification), robust chassis construction.
Versatility:
Suitable for both urban commuting and light to moderate off-road excursions.
Design:
Compact, stylish, and functional design, often perceived as a smaller, more accessible 'baby Pajero'.
Covered Years:
2000, 2001, 2002
Regions Covered:
Global (primarily European and Asian markets for this specific model variant)
Approximate Pages:
Hundreds (specific number not provided, but described as 'COMPLETE')
Type:
Factory Service Repair Manual
Language:
English (implied by product description, typical for international service manuals)
Format:
Digital PDF Download
Engine:
Engine mechanical, cooling system, lubrication system, fuel system, ignition system, emission control system, engine electricals
Transmission:
Manual transmission, automatic transmission (if applicable), transfer case, drivetrain components
Chassis:
Suspension (front and rear), steering system, braking system, wheels and tires
Body:
Body construction, exterior trim, interior trim, doors, windows, seats, HVAC system
Electrical:
Power supply, lighting system, instrument cluster, audio system, wiring diagrams, diagnostic connectors, body control modules
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting, fault codes
Repair:
Component removal and installation, detailed overhaul procedures, specifications for adjustments and torque values
Diagnostics:
On-Board Diagnostics (OBD-II) information, sensor testing, actuator testing
Depth:
Comprehensive factory-level repair and diagnostic information suitable for professional technicians and advanced DIY enthusiasts
Searchability:
Searchable text (typical for factory PDF manuals)
Printability:
Printable (as stated in product description)
Resolution:
High resolution for clear diagrams and text
Binding:
N/A (Digital PDF Download)
Paper:
N/A (Digital PDF Download)
Engine Family:
4G Series (likely 4G9x)
Engine Displacement 1:
1.8L (1834cc) GDI (Gasoline Direct Injection)
Engine Displacement 2:
2.0L (1998cc) MPI (Multi-Point Injection) or GDI
Engine Cylinder Layout:
Inline 4-cylinder
Engine Aspiration:
Naturally Aspirated
Horsepower 1 8L:
Approx. 125-130 PS (92-96 kW)
Torque 1 8L:
Approx. 170-175 Nm
Horsepower 2 0L:
Approx. 130-136 PS (96-100 kW)
Torque 2 0L:
Approx. 174-180 Nm
Fuel Delivery:
Multi-Point Fuel Injection (MPI) or Gasoline Direct Injection (GDI)
Fuel Type:
Unleaded Gasoline
Engine Management:
ECU (Engine Control Unit) based, likely with OBD-II compliance
Transmission Type Standard:
5-speed Manual Transmission
Transmission Type Optional:
4-speed Automatic Transmission
Drivetrain:
4WD (Four-Wheel Drive) with various configurations: Part-time 4WD, Full-time 4WD (e.g., Super Select 4WD-i)
Transfer Case:
Includes a transfer case for engaging 4WD and potentially low-range gearing
Length:
Approx. 3,720 - 3,820 mm (depending on body style/spare tire placement)
Height:
Approx. 1,750 - 1,780 mm (depending on roof rails/suspension)
Wheelbase:
Approx. 2,400 mm
Seating Capacity:
4-5 passengers
Cargo Volume:
Varies significantly with rear seats folded/upright; typically around 250-400 liters behind the rear seats.
Curb Weight:
Approx. 1,300 - 1,500 kg (depending on engine and drivetrain)
Gross Vehicle Weight:
Approx. 1,800 - 2,000 kg
Crash Test Ratings:
Varies by region; likely subject to Euro NCAP or similar assessments for European markets. Specific ratings for this era may be limited or dated.
ABS:
Standard on most models, often with EBD (Electronic Brakeforce Distribution).
Traction Control:
Optional or standard on higher trims (TCL)
Stability Control:
Less common on models from this period, but potentially available on late-production or specific markets.
Airbags:
Driver and front passenger airbags are standard; side airbags may be optional.
Seatbelts:
3-point seatbelts with pre-tensioners for front occupants.
Chassis Construction:
Reinforced safety cell, crumple zones.
Audio System:
Factory fitted radio/CD player, often with up to 4-6 speakers. Aux input or Bluetooth connectivity are unlikely for this generation unless aftermarket.
Cruise Control:
Optional on higher trim levels.
Connectivity Features:
Limited to basic vehicle communication systems; no advanced smartphone integration typical for modern vehicles.
Oil Change Interval:
Typically 7,500 to 15,000 km or 6-12 months, whichever comes first (refer to manual for exact specification based on driving conditions).
Spark Plug Replacement:
Around 60,000 - 100,000 km, depending on spark plug type (standard vs. iridium).
Timing Belt Replacement:
If applicable (some engines might use timing chains), typically around 90,000 - 105,000 km or 7-10 years.
Engine Oil Type:
API SG or higher, SAE 10W-30 or 5W-30 (check manual for specific viscosity and API rating based on climate and GDI/MPI).
Coolant Type:
Ethylene glycol-based, long-life coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent).
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, viscosity as specified (e.g., 75W-90).
Transmission Fluid Automatic:
Dexron III or equivalent ATF (Automatic Transmission Fluid).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Common Wear Items:
Suspension components (bushings, ball joints), brake pads and rotors, exhaust system components, clutch wear (for manual transmissions).
Engine Specific Concerns:
Potential for GDI injector fouling or carbon buildup; regular maintenance of the fuel system is crucial.
Electrical Gremlins:
As with many vehicles of this era, minor electrical issues can arise; the manual's wiring diagrams are invaluable.
Brand Reputation:
Mitsubishi has a long-standing reputation for robust off-road vehicles, particularly with the Pajero (Montero) line.
Development Basis:
Developed in collaboration with Carrozzeria Pininfarina, hence the 'Pinin' moniker. Based on the Mitsubishi Pajero platform but scaled down.
Market Introduction:
Introduced in 1998, with the 2000-2002 models representing the early production phase.
Manufacturing Location:
Japan and potentially other Mitsubishi assembly plants globally.
Production Period:
1998 - 2007 (with facelifts and updates)
Automotive Journalism Reviews:
Praised for its off-road prowess relative to its size and for its unique European styling influence, though often criticized for a somewhat firm ride and less refined interior compared to some segment rivals.
Model Niche:
Carved out a niche for those desiring a compact, capable 4x4 with a touch of European design flair.
