🏷️ Basic Information

Make:

Mitsubishi

Model:

Pajero Sport

Generation:

1st Generation (K90 Series)

Production Years Covered:

1999, 2000, 2001, 2002

👋 Introduction

Segment:

Compact/Mid-size SUV, often positioned as a capable off-roader and family vehicle

Competitors:

Jeep Cherokee (XJ/Liberty), Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Chevrolet Blazer

Platform Sharing:

Based on the Mitsubishi Triton/Pajero pickup truck platform

Body Styles:

Primarily 5-door SUV, with some markets offering a 3-door variant

📋 Manual Details

Region Of Origin:

Likely North America/Global Market (specific regional variations may exist)

Vehicle Variants Covered:

All Pajero Sport models within the specified year range

Estimated Page Count:

N/A (PDF format, variable based on printer settings)

Type:

Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine:

Complete engine mechanical repair, diagnosis, and overhaul procedures for all gasoline and diesel variants

Transmission:

Manual and automatic transmission repair, overhaul, diagnosis, and fluid specifications

Drivetrain:

Four-wheel drive (4WD) system operation, maintenance, and repair, including transfer case and differentials

Suspension:

Front and rear suspension component diagnosis, replacement, and alignment specifications

Steering:

Power steering system diagnosis, repair, and component replacement

Brakes:

Hydraulic brake system diagnosis, repair, including ABS, brake pad and rotor replacement, and bleeding procedures

Electrical System:

Complete wiring diagrams, component testing, diagnosis of starter, alternator, battery, lighting, and accessories

Fuel System:

Fuel injection system diagnosis, components (injectors, pump, filter), and fuel pressure specifications

Cooling System:

Radiator, fan, water pump, thermostat, and coolant specifications

Exhaust System:

Exhaust manifold, catalytic converter, muffler, and pipe repair and replacement

Body And Frame:

Body panel repair, door mechanisms, glass replacement, and frame alignment (if applicable)

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair

Routine Maintenance:

Oil changes, filter replacements, fluid checks, tire rotations, and spark plug replacement

Troubleshooting:

Diagnostic charts and symptom-based troubleshooting for common and complex issues

Component Replacement:

Step-by-step instructions for replacing major and minor vehicle components

Rebuild Procedures:

Complete overhaul instructions for engines, transmissions, and other major mechanical assemblies

Diagnostic Testing:

Procedures for testing electrical components, sensors, and actuators

Depth:

Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and wiring schematics

📊 Manual Specifications

Quality:

High-resolution PDF, typically searchable text and clear diagrams

Searchability:

Yes, usually with a searchable text layer for efficient information retrieval

Printability:

Yes, designed to be printable for in-garage use

Binding:

N/A (Digital PDF format)

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Engine Code Example:

6G72 (3.0L V6)

Displacement 3.0L:

2972 cc

Configuration 3.0L:

SOHC V6, 12 valves

Horsepower 3.0L Approx:

133 - 144 hp @ 4800 - 5000 rpm (market dependent)

Torque 3.0L Approx:

175 - 184 lb-ft @ 3500 - 4000 rpm (market dependent)

Engine Code Example:

4D56 (2.5L Turbo Diesel)

Displacement 2.5L Diesel:

2477 cc

Configuration 2.5L Diesel:

OHC, 8 valves, Turbocharged, Intercooled

Horsepower 2.5L Diesel Approx:

103 - 114 hp @ 4000 rpm (market dependent)

Torque 2.5L Diesel Approx:

177 - 192 lb-ft @ 2000 - 2500 rpm (market dependent)

Petrol Type:

Multi-point Fuel Injection (MPI)

Diesel Type:

Indirect Injection (IDI) with Turbocharging and Intercooling

🔧 Transmission

Type:

5-speed Manual Transmission

Type:

4-speed Automatic Transmission (INVECS-II)

4Wd System:

Super Select II 4WD system (shift-on-the-fly 2WD/4WD, 4WD High with locked center diff, 4WD Low)

📐 Dimensions

Approx Mm:

4610 - 4725 mm (depending on market and specific model)

Approx Mm:

1775 - 1800 mm

Approx Mm:

1730 - 1770 mm (with roof rails)

Mm:

2725 mm

Curb Weight Approx Kg:

1800 - 2000 kg (depending on engine and equipment)

🛡️ Safety Features

NHTSA Ratings:

N/A (Pre-dates widespread standardized ratings for this model)

ABS:

Available (Anti-lock Braking System)

Airbags:

Driver and Passenger airbags (market dependent)

Seatbelts:

3-point front and rear seatbelts with pretensioners

💡 Technology Features

Audio System:

Factory fitted radio/cassette or CD player, with basic speaker system. Aftermarket upgrades are common.

Cruise Control:

Available on higher trim levels

4Wd Control:

Manual engagement for 2WD/4WD High/Low via lever or electronic button depending on specific variant.

🔧 Maintenance

Interval Km:

5,000 - 7,500 km (depending on driving conditions and oil type)

Interval Months:

6 months

Interval Km:

15,000 - 20,000 km

Interval Km:

20,000 - 30,000 km (especially for diesel)

Type:

API SG/SH or higher, SAE 10W-30 or 5W-30 (check manual for climate-specific recommendations)

Capacity 3.0L V6 Approx L:

4.7 L (with filter)

Type:

Diamond SP-III or equivalent ATF

Type:

API GL-4 SAE 75W-90 or 80W-90 Gear Oil

Type:

Ethylene Glycol based coolant, 50/50 mix with distilled water

Type:

DOT 3 or DOT 4

Common Wear Items:

Ball joints, tie rod ends, wheel bearings, exhaust components, clutch wear (manual transmission)

Diesel Specific:

Glow plug issues, potential for turbocharger wear if maintenance is neglected

Electrical Gremlins:

Can occur with age, particularly around door switches, window regulators, and corrosion in connectors.

📚 Vehicle History

Mitsubishi Offroad Legacy:

Mitsubishi has a strong heritage in off-road vehicles, dating back to the original Pajero (Montero) and its numerous Dakar Rally victories.

Pajero Sport Introduction:

The Pajero Sport (also known as Montero Sport in North America and Mitsubishi Challenger in Australia) was introduced in 1996 as a more affordable, body-on-frame SUV based on the second-generation Pajero/Montero platform, but utilizing the mechanicals of the Triton/Pajero Sport pickup truck.

Assembly Locations:

Primarily Japan, with significant production in Thailand and other global locations.

🏆 Awards & Recognition

Segment Awards:

Often praised in its time for its off-road capability and ruggedness, though not typically a recipient of major 'car of the year' type awards.